Now many people have a certain understanding of the production process and equipment of organic fertilizer. For environmental reasons, the main problem facing breeding farms is how to deal with livestock manure. At this time, the organic fertilizer production line came into use.
Many people know that organic fertilizer production lines are used to convert livestock manure into organic fertilizer. As an organic fertilizer equipment manufacturer, we also teach others how to make organic fertilizer. Now many countries and regions also strongly support the use of organic fertilizer, so many people want to buy a set of organic fertilizer production equipment to make money.

The production process of organic fertilizer mainly includes equipment process
Composter – material crusher – mixer – NPK fertilizer granulator – rotary dryer – Rotary Cooler – drum screening machine – coating machine – packaging machine.

The fermentation composting turnover machine adopts advanced track, which can be lifted and lowered. The lifting type is mainly used for the working condition that the width of the tank is not more than 5m and the depth of the unloading yard is not more than 1.3m. Pig manure composting fermentation composting machine has a good limit switch, in any abnormal situation, can ensure our timely safety, but also play a role in limiting the amount of material.

Although the purchase of the organic fertilizer production line depends mainly on the price, the appearance is also important. Design should be able to meet the aesthetic point of view of consumers, so it is very comfortable to use. Nowadays, many manufacturers can customize colors, most of which can be customized according to user requirements.

In addition, we should pay attention to the details of the equipment, whether the workmanship is good, whether the welding traces are obvious, whether the screws are in place, and whether the appearance of the whole machine is smooth.

Preview

How to use fertilizer manufacturing process machine to make organic fertilizer granules? What kind of fertilizer machine is equipped in a complete fertilizer production line? There, we will share with you the information about the organic fertilizer production line. Before producing fertilizer granulator, we need to know the raw materials we use in the production process of organic fertilizer granulator.

Raw materials for organic fertilizer production

Raw materials: all organic wastes, such as animal manure, agricultural waste, municipal waste, food waste, sewage sludge, industrial organic waste, etc., can be utilized by the organic fertilizer production line or organic fertilizer production plant, and organic fertilizer granules can be produced by the organic fertilizer production plant.
Production capacity: 1-50T / h organic fertilizer production process: application field: organic fertilizer production equipment, small-scale organic fertilizer production. Advantages: waste recovery, less investment, high return, easy operation, great market potential. On materials selection more details go to https://compostturnermachine.com/compost-materials/

Turnkey project solutions

Organic fertilizer production line or organic fertilizer plant is mainly used to produce organic fertilizer particles. The raw materials of organic fertilizer factories or production equipment are various organic wastes, such as animal manure (chicken manure, cow manure, pig manure). In addition, it can also be used as a reference for the development of industrial waste, such as municipal sludge (MSW), food waste, agricultural waste (soybean residue, mushroom residue, palm oil waste, neemcake, distiller’s grains residue, straw), sewage sludge, industrial organic waste, etc.

Production capacity: input & throughput

You can make full use of organic waste to produce powdered organic fertilizer or organic fertilizer granules and organic fertilizer granules. The production capacity of organic fertilizer production line or organic fertilizer production plant ranges from 1 T / h to 50 t / h, from small to large. Large capacity for you to choose from.
Our organic fertilizer production line or organic fertilizer production plant mainly includes: organic fertilizer mixer, organic fertilizer mixing granulator or organic fertilizer granulator, fertilizer rotary dryer, fertilizer drum coating machine, chain crusher, rotary screening machine, packaging machine, belt conveyor and other accessories.

Reasons & configurations

1. The organic fertilizer production line or organic fertilizer plant is not suitable for the production of organic fertilizer, if functional bacteria are added, it is not suitable for the production of bio-organic fertilizer; if nitrogen, phosphorus and potassium are added, it is not suitable for the production of organic and inorganic fertilizer.

2. The particle size of organic fertilizer can be adjusted according to the needs of customers. I plant to provide a variety of organic fertilizer granulator, such as new organic fertilizer mixing granulator, disc granulator, double roller pressing granulator and biological organic granulator. Customers can process animal manure, agricultural waste, fermentation raw materials and other different raw materials. All organic raw materials can be fermented and pelleted into high-yield organic fertilizer granules.

4. High degree of automation and high precision. The batching machine system and packing machine are controlled by PLC computer to realize automation.

5. High quality: stable performance, easy operation, high degree of automation, long service life. As a fertilizer machine manufacturer, we have been producing fertilizer machines for many years. We not only design and produce fertilizer machines, but also design different fertilizers. Fertilizer production line is suitable for different customers. In the design and manufacture of fertilizer machine, we fully consider the user’s experience.

We will share this information about the production process of organic fertilizer, and we will share it in the next article about the production process of organic fertilizer. If you have more problems with fertilizer machine or fertilizer production line, please visit our website and leave us a message. We will apply to you as soon as possible. Just like we designed NPK fertilizer production line and biological fertilizer production line to make bio organic fertilizer granulator. Detailed info on organic fertilizer production lines go to https://organicfertilizerproductionline.com/

What is the purpose of fertilization? What is the principle of scientific fertilization? Why should we apply science? How to produce fertilizer scientifically? What role does the fertilizer manufacturing process play in the process? There, we share our views with you.

1. Purpose of fertilization:

• Fertilization can change the metabolic function of crops, promote the accumulation of protein, starch, sugar, fat, alkaloids and other substances in crops, so as to improve the quality of crops. On the contrary, excessive or unreasonable fertilization can cause soil pollution, aggravation of diseases and insect pests, damage to the ecological environment, decline of product quality and yield, and even poisoning. Scientific fertilization is an important measure to improve crop yield and quality, improve the flavor of agricultural products and promote commercialization. The value of commercial agricultural products.
• Before using fertilizer, it should be noted that when using fertilizer manufacturing process to produce fertilizer granulator? First of all, different fertilizer machines and fertilizer manufacturing processes are suitable for producing different types of fertilizer granulators. We need to know what type of fertilizer granulator we need to produce. Then, we can choose the right fertilizer production line to make fertilizer granulator. Generally speaking, organic fertilizer and compound fertilizer are the main fertilizer granulators in fertilizer industry. Production of NPK compound fertilizer granulator. In addition, if fertilizer granulator is needed, the production line will be equipped with a set of fertilizer granulator for NPK fertilizer granulator, such as rotary drum granulator, disc granulator and roller granulator.

2. Principle of scientific fertilization

•  Combined application of organic fertilizer and inorganic fertilizer: soil organic matter is an important index of soil fertility. Adding organic fertilizer can increase the content of soil organic matter, improve soil physical and chemical biological characteristics, improve soil water retention rate and fertilizer retention capacity, improve soil microbial activity, and improve fertilizer utilization rate.
• Mixed application of large amount, medium and trace elements: the combination of various nutrient elements is an important part of formulated fertilization. With the continuous improvement of yield, in the case of intensive use of cultivated land, it is necessary to emphasize the mutual coordination of nitrogen, phosphorus and potassium, supplement the necessary culture medium and trace elements, in order to achieve the purpose of high yield and stability.

3. Benefits of scientific fertilization

•  Increase production: through soil test and formula fertilization measures, the yield per unit area has increased the yield of crops, and the production potential of crops has been maximized under the current production conditions.
•  Improve quality: balance crop nutrition through soil testing and formula fertilization, so as to improve the quality of agricultural products.
•  Improve fertilizer utilization rate: realize rational fertilization, balance the proportion of nutrient distribution, distribute scientifically, improve fertilizer utilization rate, reduce production cost and increase fertilizer benefit.
•  Environmental protection: through soil test and formula fertilization, the waste of volatiles, loss and other wastes are reduced, the accumulation of nitrate and non-point source pollution are reduced, so as to protect the agricultural ecological environment.
• Improving soil: through the combination of organic fertilizer and chemical fertilizer, the input-output balance of farmland nutrients can be achieved, and the yield per unit area can be increased year by year. It can continuously improve soil fertility, achieve the purpose of soil fertility, and improve the comprehensive production capacity of cultivated land.
  Generally speaking, the development of agriculture not only depends on fertilizer, but also needs to pay attention to the use of fertilizer. In addition, it is helpful to know more about fertilizer machinery. The development of agriculture also needs the help of fertilizer machinery manufacturers to design and produce more fertilizer machinery suitable for more different types of fertilizer granulators.

Technical part of granular organic fertilizer equipment

As the technical part of granular organic fertilizer equipment, the main technical means are as follows: organic fertilizer raw materials, livestock manure or domestic waste, sludge, distiller’s grains, biogas residue, etc.; fermentation, decomposition, crushing, mixing and packaging.

Basic process configuration of organic fertilizer plant

The basic process configuration of organic fertilizer equipment is dehydration, drying, fermentation, crushing, mixing and packaging. In this way, the processing of powdery organic fertilizer is completed. Compared with simple powder fertilizer, granular organic fertilizer needs further treatment. The basic process configuration of granular organic fertilizer equipment is dehydration, drying, fermentation, crushing, stirring, granulation, cooling and packaging. It must be equipped with fertilizer granulator, organic fertilizer dryer, organic fertilizer coating machine, and can be packaged, stored or sold after mechanical cooling after granulation.

Organic fertilizer production process

① Fermentation system: the fermentation system of organic fertilizer equipment technological process is composed of feed conveyor, biological deodorant, mixing mixer, special lifting turnover machine and electric automatic control system;
② Drying system: the main equipment includes belt conveyor, drum dryer, cooler, induced draft fan, hot blast stove, etc.
③ Deodorization and dust removal system: composed of settling chamber and dust removal chamber
④ Crushing system: including new semi wet material crusher, LP chain crusher or cage crusher, etc.

⑤ The batching system includes electronic batching system, disc feeder, vibrating screen and other equipment, which can be equipped with 6-8 kinds of raw materials at a time.
⑥ Mixing system includes optional horizontal mixer or disc mixer, vibrating screen, mobile belt conveyor, etc.
⑦ Pelletizing system of organic fertilizer needs pelletizing equipment. The selected granulating equipment includes: drum granulator, organic fertilizer compound fertilizer combined granulator, roller granulator, disc granulator, organic fertilizer special granulator, rounding machine, etc.
⑧ Drying system: the drying system of organic fertilizer consists of drum dryer and cooler

⑨ Screening and coating system: it is mainly completed by the roller screening machine, which can be equipped with a primary screening machine and a secondary screening machine to improve the yield and particle size; after screening, the coating can be used to maintain fertility and do not radiate
⑩ Finished product packaging system generally includes electronic quantitative packaging scale, silo, automatic sewing machine, etc. In this way, the automatic and uninterrupted production of organic fertilizer equipment can be realized; the conveyor system mainly uses belt conveyor and screw conveyor.

Bio organic fertilizer contains

1. Bio organic fertilizer contains a lot of beneficial microorganisms, which can decompose organic matter in soil, increase soil aggregate structure and improve soil composition. Microorganisms propagate very fast in the soil. They are like an invisible net, intricate. After microbial cells die, many tiny pipes are left in the soil. These small pipes not only increase the air permeability of the soil, but also make the soil fluffy and soft, nutrient and water are not easy to be lost, and increase the water storage capacity of the soil. Fertilizer capacity can avoid and eliminate soil compaction.

Beneficial microorganisms

2. The beneficial microorganisms in organic fertilizer can also inhibit the reproduction of harmful bacteria, thus reducing the use of pesticides. If applied for many years, it can effectively inhibit soil pests, save labor, money and pollution. The roller granulator is made by non drying process, granulating at room temperature and forming at one time. It has the characteristics of less investment, fast effect and good economic benefit.

95% of trace elements

3. 95% of trace elements in soil are insoluble and cannot be absorbed and utilized by plants. Microbial metabolites contain a lot of organic acids, just like hot water added to ice. It can dissolve trace elements such as calcium, magnesium, sulfur, copper, zinc, iron, copper, silicon and other basic mineral elements of plants, and transform them into nutrient elements that can be directly absorbed and utilized by plants, greatly improving soil fertility.

Growth promoting substances in bio fertilizer

4. Beneficial microorganisms in bio organic fertilizer, such as bacilli, use the organic matter in soil to produce secondary metabolites, which contain a lot of growth promoting substances. For example, oxin can promote the elongation and growth of plants, promote the ripening of fruits, promote the ripening of fruits, promote the setting of flowering and fruits, increase flowering, fresh keeping, yield increasing, plump fruits, fresh keeping, tenderness, and reach the market in the morning. Increase production and income.

Function to soil

5. Microorganisms in organic fertilizer have strong vitality and exist in soil for a long time. Nitrogen fixing bacteria, phosphate solubilizing bacteria, potassium solubilizing bacteria and other microorganisms can use nitrogen in the air to release potassium and phosphorus which are not easily absorbed by crops in the soil. Continuous supply of crop nutrition. So organic fertilizer also has a long-term effect. Fertilizer granulator can not only granulate all kinds of organic matter, especially the coarse fiber materials which are difficult to granulate by traditional equipment, such as crop straw, wine residue, mushroom residue, drug residue, animal manure and so on.

Utilization rate

6. According to relevant data, the utilization rate of fertilizer in China is only 30% – 45%. Part of the lost chemical fertilizer is decomposed and released into the atmosphere, part of it is lost together with soil and water, part of it is fixed in the soil, which can not be directly absorbed and used by plants, and can also cause adverse consequences such as soil salinization and compaction. When organic fertilizer is applied, its beneficial biological activity can improve the soil structure, improve the ability of soil to maintain water and fertilizer, thus reducing the loss of nutrients. In addition, the effective utilization rate of chemical fertilizer can be increased to more than 50% due to the dissolution of phosphorus and potassium by beneficial organic microorganisms.

To the crop yield

7. Organic fertilizer can increase crop yield and improve the quality of agricultural products. Compared with chemical fertilizer under the same nutrient conditions, organic fertilizer is generally better than chemical fertilizer as basic fertilizer. The effect of organic fertilizer is often better than chemical fertilizer. In particular, improving the quality of agricultural products is more advantageous than chemical fertilizer. Chinese farmers have a tradition of using organic fertilizer and pay attention to the use of organic fertilizer. In the United States, Western Europe, Japan and other developed countries, “ecological agriculture” and “organic agriculture” are emerging. They attach importance to the use of organic fertilizer and regard organic fertilizer as the main source of fertilizer for the production of green food. Rotary drum granulator is a kind of molding machine, which can make the material into a specific shape. It is one of the key equipments in compound fertilizer industry, which is suitable for cold and hot granulation and large-scale production of high concentration compound fertilizer.

What machines can be used to make organic fertilizer?

8. Organic fertilizer can promote the growth of soil microorganisms and promote the absorption and utilization of crops. Organic fertilizer contains a lot of organic matter, which is an important place for the growth and reproduction of various microorganisms. In the process of decomposition, organic matter of organic fertilizer can also produce various phenols, vitamins, enzymes, oxin and hormones, which can promote the growth of crop roots and the absorption of nutrients.

Compared to other types of fertilizer

9. Reduce nutrition fixation and improve nutrition effectiveness. Organic fertilizer contains many organic acids, heat acids and other hydroxyl substances. They all have strong binding ability and can form binding with many metal elements. Prevent the soil from fixing these nutrients and failing. For example, organic and phosphate fertilizers are used in combination. Organic acids and other compounds in organic fertilizers can absorb highly active aluminum ions in soil, thus preventing the combination of aluminum and phosphorus to form closed storage phosphorus which is difficult for crops to absorb. The available phosphorus content in soil was increased. Different fertilizer materials and different fertilizer granules need different fertilizer granulators.
10. Accelerate the formation of soil aggregate and improve the physical and chemical properties of soil. Organic inorganic aggregate is an important index of soil fertility. The higher the content, the better the physical properties of soil. The more fertile the soil is, the more capable it is to preserve soil, water and fertilizer. The better the respiration, the better the root growth. Get details info on organic fertilizer production go to https://organicfertilizerproductionline.com/