Organic composting equipment is simple and practical, and the generated fertilizer can be quickly absorbed by crops. In order to make better use of the dumper in the process of organic fertilizer manufacturing, the maintenance of chemical fertilizer equipment is very important.

1. The bearing in organic fertilizer equipment bears all the load of the machine, so good lubrication is closely related to the service life of the bearing.
2. Lubricating oil directly affects the service life and operation rate of organic fertilizer equipment. Therefore, the injected lubricating oil must be clean and well sealed. The main oil filling parts of the machine are rotating shaft roller bearing, gear movable bearing and sliding surface.

3. Newly installed tires are easy to loosen and should be checked frequently.
4. Pay attention to the normal operation of all parts of the upender.

5. Pay attention to check the wear degree of the easily worn parts of the lathe, and replace the worn parts at any time.
6. Dust and other sundries shall be removed from the underframe plane of the movable device of the upender to avoid serious accidents caused by the movable bearing unable to move on the underframe when the machine encounters immovable materials. Broken.

7. When the lathe rotates the gear, if there is an impact sound, stop immediately for inspection and eliminate it.

Organic composting equipment

In the manufacture of NPK fertilizer and organic fertilizer, it is necessary to make a detailed description and solutions to the wear of machine parts and the common faults in the operation manual. On the other hand, routine maintenance is more important. Compliance routine maintenance can effectively reduce failures and prolong service life.

The dumper is an important machine in the production of biological fertilizer project. Then, in the face of various compost fermentation soil dumpers, how to choose a suitable soil dumper, we summarize the following contents for purchase reference.

1. Performance: when we buy the dumper, we should first look at its performance and whether its performance is stable and safe. No matter what equipment you operate, you must first ensure safety. The performance of an equipment depends on the quality of the equipment. It can be used for a long time, which will greatly affect its service life.

2. Processing capacity: in order to determine the throughput required by the dumper, the amount of compost that can be turned every week during peak hours must be determined. The throughput of a particular lathe is determined by the speed of its working stroke. It can handle the size of inventory. Powerful machines usually have higher throughput because they handle larger inventory.

3. Site capacity: the treatment range is wider, especially for a given large number of compost piles, higher stacking materials. Self driving lathes require less access space than Trailer models.

4. Materials: the materials used by good manufacturers have good fiber content and light yeast viscosity. It can be used for composting and fermentation. It has strong crushing and mixing functions. Therefore, the pretreatment process of raw material mixing and crushing can be omitted, and the fermentation rate and progress of raw materials in the production process can be reduced. To make the material more uniform, loosen the.

For colloidal sludge with viscous function such as sewage treatment plant and filtered sludge, soft pile transfer point composting fermentation composter should be selected. Therefore, it allows faster dehydration, thereby shortening the fermentation time.

5. Cost: due to the size, speed, strength and characteristics of the machine. Consider procurement costs related to throughput and capacity. The greater the cost performance of large dumpers, the greater the amount of compost.

More different types of compost turners, go to https://compostturnermachine.com/

As one of the mainstream equipment of NPK fertilizer production line, compound fertilizer equipment must have its advantages. Because the compound fertilizer equipment can produce a variety of fertilizers, especially the coated fertilizer used in the current market. Coated fertilizer was boldly conceived as early as the beginning of last century. Through efforts, it finally realized and entered the era of coated fertilizer.

Advantages of coated fertilizer:

1. It can reduce the loss of fertilizer nutrients and significantly improve the utilization rate of fertilizer;
2. Avoid excessive fertilization and soil hardening of dry crops.;
3. Prevent the accumulation of nitrate in soil, pollute the environment and even poison human and livestock due to large amount of nitrogen fertilizer;

4. It can coordinate crop nutrient supply, implement balanced fertilization and achieve high quality and high yield;
5. Reduce the times of fertilization and save labor and time;
6. It is suitable for mechanized fertilization and can greatly improve the work efficiency of large-scale fertilization.

Selection principles of coating materials

Coating material is the material basis to ensure the function of coated fertilizer. In order to ensure the expected effect of coating fertilizer, the selected coating material must meet the following requirements.

1. Adhesion. After surface treatment, the granular fertilizer contacts with the powder of the coating material in the disc granulation equipment to make the coating material adhere to the fertilizer surface evenly, and finally seal the surface with a covering agent.
2. Spraying. The coating material is melted and sprayed on the fertilizer in a disc fertilizer granulator or drum fertilizer granulator, and then treated with an appropriate treatment agent.
3. Put the fertilizer to be coated together with the coating material into the fluidized bed and fully mix to form uniform particle coated fertilizer.
The above is the material selection requirements of coated fertilizer produced by compound fertilizer equipment and the advantages of coated fertilizer. Moreover, the production of this coated fertilizer is relatively simple compared with other fertilizers, and it is also the choice of fertilizer manufacturers who have just entered this industry.

More detailed info, go to https://compostturnermachine.com/phosphatic-granule-fertilizer-production-line-in-uzbekistan/

Q: what is soil testing and formulated fertilization?
A: Soil testing: testing soil nutrient content;
Formula: put forward scientific fertilization measures (ratio, dosage, period and method) according to crop fertilization law, soil fertility and fertilizer utilization rate
Q: can rice use nitrate nitrogen? No.
A: nitric oxide is easy to leach.
Q: what are physiological acid fertilizers?
A: Ammonium sulfate, ammonium chloride, etc. should be used in northern alkaline soil.
Q: Characteristics of granulating production line:
A: 1. The design of spiral section of mixing section is reasonable and unique, the mixing is uniform, and the feeding and discharging is fast
2. Computer automatic batching / mixing / packaging in one, using the cage feeding mode, small area, less labor, less investment.
3. The whole equipment is made of stainless steel, corrosion resistance, long service life.
4. The following are pictures of applicable granulation production line:

Q: what is chemical acid fertilizer?
A: Superphosphate is suitable for alkaline soil in North China.

Q: what is chemical alkaline fertilizer?
A: Phosphorus magnesium fertilizer, ash.
First of all, they can not be mixed with farmyard manure, ammonium nitrogen fertilizer and straw ash as mulching fertilizer.

Q: can urea be watered immediately?
A: No, urea is easily lost.
Do not water immediately after fertilization, it can be converted into ammonium bicarbonate in 2-3 days in summer, and the effect of re watering is better.

Q: can ammonium bicarbonate be applied to the soil surface?
A: No, it should be covered with soil. Due to the application of ammonium bicarbonate on the soil surface, most of the nutrients will volatilize into the air, and the utilization rate is very low. More details, go to https://organicfertilizerplants.com/

Q: how to improve the utilization rate of phosphate fertilizer?
-A: 1. Mixed organic fertilizer.
2. Concentrated application as base fertilizer.
3. Priority should be given to winter crops and legumes;
4. Combined application of nitrogen, phosphorus and potassium.
5. Sandy soil and dry land are preferred;
6. After effect of rational utilization of phosphate fertilizer.

Q: can urea be absorbed by crop roots?
A: after urea is converted into ammonium nitrogen, it can be absorbed by crops.

Q: why is the application of potassium sulfate compound fertilizer easy to cause soil hardening?
A: the main reason is the formation of CaSO4 (gypsum).

Small mower is the main machine of bio organic fertilizer production line. It is designed to walk on four wheels, which can be operated by one person, and can be forward, backward and turn.

In the process of driving, the whole vehicle will be stacked on the strip fertilizer applicator before riding. Hang the rotary knife under the machine to mix, fluff and compost the raw materials of the fertilizer machine. After passing through the vehicle, a new strip stacking will be formed, which can be carried out in the open space or workshop shed.

The main technical breakthrough of composting machine lies in the integration of material crushing function in the later stage of fermentation. With the gradual dehydration of the material, a knife with a crushing device can be installed to effectively crush the plate formed in the fertilizer fermentation process.

The small stacker not only saves the crushing work before the fermentation material treatment, but also greatly improves the crushing efficiency, reduces the production cost of organic fertilizer, and fundamentally solves the limitations of the grinder.

Zhengzhou SX heavy industry teaches you the maintenance method of compound fertilizer granulator.

Machine maintenance: Bearing crusher bearing is full load, so good lubrication bearing life has a great relationship, it directly affects the service life and availability of the machine, and requires lubricating oil must be clean, seal must be good, and main engine oil: rotary bearing; rolling bearing; gear movable bearing and sliding plane. Newly installed tires are easy to loosen and must be checked frequently. Please note that the machine components are working properly.

Check the wear degree of vulnerable parts and pay attention to replace them at any time. When placing the underframe of the movable unit, dust and other substances should be removed to prevent the machine from moving these substances to the underframe when the movable bearing fails, which may lead to serious accidents.

Bearing oil temperature if the rotating gear is in normal operation, if there is impact, please stop the inspection immediately and eliminate it.
Installation and commissioning: the equipment shall be horizontally installed in the concrete on the ground, and the bolts shall be fixed on the ground. When installing, please pay attention to the main body and vertical height.

After installation, if you are welcome to tighten the bolt and the host (such as the door), please tighten it. The switch is controlled according to the power configuration of the equipment. After inspection, no-load test, test normal production.

The maintenance of fertilizer granulator from SXFGF is a very important and frequent work. It should be operated and maintained in close cooperation with full-time duty personnel.

There are several factors affecting the product quality and efficiency of commercial organic fertilizer production, equipment being the really important one. Therefore, manufacturers must pick the most suitable fertilizer machines. In this article, we’ll glance at the various processes involved in commercial organic fertilizer production, together with the organic fertilizer machines sx that happen to be much suitable for application.

There are actually mainly two processes involved with commercial organic fertilizer production. The initial one is safe organic waste treatment procedure, which can be using compost-making materials through fermentation and decomposition. The key raw materials needed here include fermentation organic industrial waste, food, paper filter mud, crop stalks, candy pomace, garbage, municipal sewage sludge, animal manure, etc. The heat generated with the thermophilic bacteria kills all pathogenic microorganisms, eggs, worms, protozoa, bacteria, and viruses which may inhabit wastes.

The other portion of the process may be the granulation of composting material. The main benefits associated with organic granulation will be to ensure organic fertilizer production that has stable nutrient content, great commercial properties, and fertilizer efficiency available for purchase, transportation, and additional storage.

Organic Materials Fermentation and Decomposition

This process typically utilizes aerobic fermentation since the working principle of compact treatment during commercial industrial manufacturing of organic fertilizer. Generally, this process contains material pre-treatment, solid-liquid separation, fermentation, decomposition, and turning. Studies have revealed how the working principle from the fermentation process entails the microbial decomposition of available organic matter.

The main fermentation parameters here are the (C: N) ratio, humidity, temperature, and gas. Therefore, the basic technology in the regulation is always to allow the right environment to the involved aerobic microorganisms. Heap mild pH value rising results in nitrogen volatilization losses during the retting process. So, lowering nitrogen loss and avoiding excessive organic matter decomposition of your respective organic fertilizer are definitely the essentials to further improve the caliber of the organic fertilizer. All of those problems may be solved by adjusting the (C: N) ratio, pH, moisture, temperature, governing the fermentation time, and improving material pre-treatment.

Fermented Organic Material Granulation

The characteristics of fermented organic materials include granulating difficulty, poor adhesion, and coarse texture. Fermented organic material granulation has become a crucial component of organic fertilizer production for a while now. It could be in disc granulation organic fertilizer production line and extrusion granulator organic production line. So, what are the machines used?

– Extrusion granulation

When composting material with the correct quantity of inorganic fertilizer, you can use a flat die extrusion granulator for extrusion. The production has strict demands of materials selection, and also pre-treatment. Additionally, it requires to alter to the most appropriate water content. As well, it needs good adhesion and fine texture. It features an easy process, no drying needed, coarse columnar grains, high product water content, and uniform particle size. Nevertheless, it provides collapsibility within the transportation and storage process, as well as low production capacity.

– Disc granulation

A disc fertilizer granulation technology can granulate almost all organic materials. Once the material dries and gets finely pulverized by using a sufficient level of fertilizer, materials are brought to a disc granulator machine.

– New type granulation

It requires the use of the latest type of organic fertilizer granulator, which can be a professional fertilizer granulator machine. The machine could be beneficial in all kinds of organic matters. No drying and crushing are needed in organic fertilizer production.

What are the disadvantages of direct processing of immature agricultural products into farmland or simple drying in organic fertilizer production line? Although animal manure is a good organic fertilizer, there are many disadvantages of chemical fertilizer if immature animal manure is directly used in farmland or simply used as organic fertilizer for drying.

1. Infection of diseases and insect pests: the direct application of immature organic matter will lead to the spread of diseases and insect pests, crop diseases, and also affect the health of consumers of agricultural products.

2. In the process of chemical fertilizer production, if the raw materials are composted without organic fertilizer, they will be fermented and the seedlings will be burned: after fertilizing the unfermented raw fertilizer, the raw fertilizer will start to ferment under the condition of water and other fermentation conditions, and the heat generated by fermentation will affect the growth of agricultural crops.

3. Soil anoxia: organic matter will consume oxygen in the soil during differentiation, which will limit the growth of crops. Therefore, compost can only be used after harmless treatment.

4. Low fertilizer utilization rate: most of the unfermented and rotten organic fertilizers in the organic fertilizer production line or biological fertilizer production line are in the organic state or slow action state, which can not be directly absorbed and utilized by crops, but can only be absorbed and used after being differentiated and transformed by crops.

No need to use and transport directly, large volume and moisture content. Therefore, compost can only be used after harmless decomposition and treatment. More detailed info, welcome go to https://fertilizerplantequiment.com/

Organic fertilizer is produced by the fertilizer production equipment with complete equipment. The raw materials can be chicken manure, cow manure, etc. various fertilizer production lines are designed according to different raw materials.

The disc pelletizing organic fertilizer production line has the advantages of low price, high cost performance and simple operation, and is especially suitable for pelletizing chicken manure organic fertilizer. Here, we will introduce the granulation technology of large-scale chicken manure pan. Organic fertilizer production line.

1. For the composting of large-scale chicken manure production line, it is usually not necessary to occupy too much space, and the walking dumper can be used for dumping and fermentation. With the gradual dehydration of materials, the cutter shaft with crushing device can effectively crush the plate formed in the fertilizer fermentation process, which not only saves the crusher, but also greatly improves the utilization rate of materials. Crushing efficiency and cost reduction fundamentally solve the problem that production capacity is affected by crushing mechanism.

2. The fermented materials are added into the disc granulator for granulation. The angle of the large disc chicken manure granulator adopts a full circle structure. In the production process, the appropriate amount of water is added to make the materials collide to form a disc granulator. The disc granulator has three outlets, which is convenient for intermittent production, greatly reduces the intensity and improves the labor efficiency.

3. After granulation, the moisture and strength of the material can not reach the standard and need to be dried. The rotary chicken manure dryer makes full use of the function of the board to make the material fully contact with the hot air generated. Through the hot blast stove, the material is dried and the strength is improved.

4. The dried and cooled materials are transported to the screening equipment through the belt conveyor to screen the granular organic fertilizer and fine powder organic fertilizer. The fine powder organic fertilizer can be sent to the disc granulator through the return belt for new granulation, forming a complete production cycle.
5. Finally, the qualified organic fertilizer is sent to the automatic packaging machine for packaging. The general fertilizer production process around these processes needs these fertilizer equipment to complete the complete production process.

The above small-scale weaving and finishing process is a complete large-scale chicken manure organic fertilizer production line process. Disc granulation organic fertilizer production line is suitable for organic fertilizer production line with an annual output of less than 10000. If you want to know more about the process of organic fertilizer equipment, please contact us. We are a professional fertilizer machinery manufacturer, and we have also designed a biological fertilizer production line to manufacture biological fertilizer Machine fertilizer.

Organic fertilizer production and bio fertilizer production technology
The production line of organic fertilizer granulating machine and bio fertilizer is designed for the production of bio fertilizer granulating machine. The low price of organic fertilizer and bio organic fertilizer is due to their wide variety of raw materials.

How to use fertilizer manufacturing technology to produce bio fertilizer granulating machine in the complete bio fertilizer production line?
In the process of fertilizer production, different types of fertilizer equipment are equipped to complete the production process. The details are as follows:

Step 1: fermentation

a。 Add fermentation bacteria: 60% of livestock manure, 20% of food bacterial residue, 10% of materials with low water content such as straw (reduce water content to 40%, which is the most suitable water for fermentation), and 1% of bacterial fermenter.

The purpose of adding fungicide is to increase the temperature rising speed and control the fermentation temperature at 65 ℃ ~ 70 ℃. The peculiar smell and bactericidal effect in the fermentation process were eliminated, and the fermentation speed was accelerated, so that the fermentation time was shortened to about 15-20 days;

During fermentation, it should be noted that throwing should be carried out every 2-3 days. If the workload is too large, fermentation throwing machine can be used. The aim is to increase oxygen content, compost needs to be turned over continuously; at the same time, it can make the combination of fermentation bacteria and materials more uniform, increase maturity, and accelerate fermentation maturity.

Production of bio fertilizer

b。 Mashed potatoes after fermentation and ripening:
Because some stem rods are too large to fertilize, it is necessary to crush these materials by semi wet material crusher to prepare the next granulation (the smaller the crushed material, the easier it is to produce grains). The materials of crushing and mixing are powder, which is not conducive to mechanical fertilization.

Step 2: Granulation

If it’s an organic fertilizer manufacturer, it needs to be pelletized and sold. The price of granular organic fertilizer produced in the organic fertilizer production line is much higher than that of the ordinary fermented agricultural fertilizer. That’s why organic fertilizer is a few dollars less expensive and the profit is even more substantial.

a。 Mixing: in the production line of bio fertilizer, add proper amount of urea (and NPK) into the crushed products after fermentation, and stir evenly with horizontal mixer. The state of organic fertilizer has a significant regulatory effect because of the content of NPK.

Although the nutrients of fermented organic fertilizer are rich, NPK content still does not meet the national organic fertilizer content standard. It is necessary to add NPK to the granulation process, smash it into uniform particle size and turn them into powder, which is beneficial to granulation and fertilization.

Granulation: different granulation methods are selected according to water content and production capacity. When the output is large and the water content is high (low cost), the material is dried and cooled evenly by disc granulator to form stirring. Disc granulator is a kind of equipment used in organic fertilizer production line to produce organic fertilizer.

When the production is small and the water content is low (high cost), the mixing granulator no longer needs drying and cooling, and the granulation rate is relatively high, which can reach more than 90%, and the hardness is good and it is not easy to disperse.

c。 Screening: introduce granular materials into the sieve separator, screen and put 3mm materials directly into the packaging link. They can be sold as commodities: Materials less than 3mm that do not meet the standards shall continue until the diameter reaches the standard; return particles larger than 3mm to grinding stage and then make grains.

Compared with traditional composting, organic fertilizer has more development and mature process, and deodorant is added. Therefore, in the process of bio fertilizer production, there is no peculiar smell, and the mature organic fertilizer will not produce secondary maturity in sowing.

At the same time, because of the rich nutrients, the soil structure can be improved and soil hardening avoided; in the seedling combustion; meanwhile, due to the rich nutrient elements, the soil structure can be improved and bacteria can be added to the fermentation process. In the process of decomposition, the nutrients which are not easily decomposed in soil are transformed into the form which is beneficial to plant absorption and improve soil quality.