Organic composting equipment is simple and practical, and the generated fertilizer can be quickly absorbed by crops. In order to make better use of the dumper in the process of organic fertilizer manufacturing, the maintenance of chemical fertilizer equipment is very important.

1. The bearing in organic fertilizer equipment bears all the load of the machine, so good lubrication is closely related to the service life of the bearing.
2. Lubricating oil directly affects the service life and operation rate of organic fertilizer equipment. Therefore, the injected lubricating oil must be clean and well sealed. The main oil filling parts of the machine are rotating shaft roller bearing, gear movable bearing and sliding surface.

3. Newly installed tires are easy to loosen and should be checked frequently.
4. Pay attention to the normal operation of all parts of the upender.

5. Pay attention to check the wear degree of the easily worn parts of the lathe, and replace the worn parts at any time.
6. Dust and other sundries shall be removed from the underframe plane of the movable device of the upender to avoid serious accidents caused by the movable bearing unable to move on the underframe when the machine encounters immovable materials. Broken.

7. When the lathe rotates the gear, if there is an impact sound, stop immediately for inspection and eliminate it.

Organic composting equipment

In the manufacture of NPK fertilizer and organic fertilizer, it is necessary to make a detailed description and solutions to the wear of machine parts and the common faults in the operation manual. On the other hand, routine maintenance is more important. Compliance routine maintenance can effectively reduce failures and prolong service life.

Small mower is the main machine of bio organic fertilizer production line. It is designed to walk on four wheels, which can be operated by one person, and can be forward, backward and turn.

In the process of driving, the whole vehicle will be stacked on the strip fertilizer applicator before riding. Hang the rotary knife under the machine to mix, fluff and compost the raw materials of the fertilizer machine. After passing through the vehicle, a new strip stacking will be formed, which can be carried out in the open space or workshop shed.

The main technical breakthrough of composting machine lies in the integration of material crushing function in the later stage of fermentation. With the gradual dehydration of the material, a knife with a crushing device can be installed to effectively crush the plate formed in the fertilizer fermentation process.

The small stacker not only saves the crushing work before the fermentation material treatment, but also greatly improves the crushing efficiency, reduces the production cost of organic fertilizer, and fundamentally solves the limitations of the grinder.

In the process of organic compost production, different equipment of organic compost production line must be selected according to the production situation of customers.

Today, let’s look at the advantages of horizontal and double axel mixers in organic compost mixers:

The double axis mixer uses the synchronous rotation of two symmetrical spiral shafts to add dry water and other powder materials while stirring, so that the dry powder can be humidified evenly to prevent the wet materials from releasing dry ash and water seepage. , convenient for loading and transportation of humidified ash or transfer of humidified ash to other conveying equipment. Horizontal mixer can get enough raw material mixing, thus improving the uniformity of mixing, and suitable for the mixing of compost raw materials.

The double axel mixer is mainly composed of shell, screw shaft assembly, driving device, pipeline, cover, chain cover, etc. The shell is mainly composed of plates and steel profiles, welded and formed in the manufacturing plant and assembled with other components. The shell is tightly sealed and free from the rise and leakage of fly ash.

Depending on the feasibility, the horizontal mixer is not affected by the size and density. It has a good effect on viscous substances. The stable mixing process reduces the damage to the fragile materials, and the structure of the flying knife also plays a role in crushing. The horizontal structure reduces the height of the fuselage and is easy to install. The forward and reverse screws are mounted on the same flat shaft to form a low power and high efficiency mixing environment.
Biaxial mixer

In NPK compost production line, the series of compost machines can use simple composting machine to ferment raw materials, which will be equipped with fermentation composting machine. Then, compost crusher, compost mixer and compost crusher will be equipped to deal with the raw materials. We can use chain crusher and horizontal mixer to deal with organic raw materials. Next, in the production of organic compost granulator, in the compost manufacturing process must be equipped with compost granulator.

There are several factors affecting the product quality and efficiency of commercial organic fertilizer production, equipment being the really important one. Therefore, manufacturers must pick the most suitable fertilizer machines. In this article, we’ll glance at the various processes involved in commercial organic fertilizer production, together with the organic fertilizer machines sx that happen to be much suitable for application.

There are actually mainly two processes involved with commercial organic fertilizer production. The initial one is safe organic waste treatment procedure, which can be using compost-making materials through fermentation and decomposition. The key raw materials needed here include fermentation organic industrial waste, food, paper filter mud, crop stalks, candy pomace, garbage, municipal sewage sludge, animal manure, etc. The heat generated with the thermophilic bacteria kills all pathogenic microorganisms, eggs, worms, protozoa, bacteria, and viruses which may inhabit wastes.

The other portion of the process may be the granulation of composting material. The main benefits associated with organic granulation will be to ensure organic fertilizer production that has stable nutrient content, great commercial properties, and fertilizer efficiency available for purchase, transportation, and additional storage.

Organic Materials Fermentation and Decomposition

This process typically utilizes aerobic fermentation since the working principle of compact treatment during commercial industrial manufacturing of organic fertilizer. Generally, this process contains material pre-treatment, solid-liquid separation, fermentation, decomposition, and turning. Studies have revealed how the working principle from the fermentation process entails the microbial decomposition of available organic matter.

The main fermentation parameters here are the (C: N) ratio, humidity, temperature, and gas. Therefore, the basic technology in the regulation is always to allow the right environment to the involved aerobic microorganisms. Heap mild pH value rising results in nitrogen volatilization losses during the retting process. So, lowering nitrogen loss and avoiding excessive organic matter decomposition of your respective organic fertilizer are definitely the essentials to further improve the caliber of the organic fertilizer. All of those problems may be solved by adjusting the (C: N) ratio, pH, moisture, temperature, governing the fermentation time, and improving material pre-treatment.

Fermented Organic Material Granulation

The characteristics of fermented organic materials include granulating difficulty, poor adhesion, and coarse texture. Fermented organic material granulation has become a crucial component of organic fertilizer production for a while now. It could be in disc granulation organic fertilizer production line and extrusion granulator organic production line. So, what are the machines used?

– Extrusion granulation

When composting material with the correct quantity of inorganic fertilizer, you can use a flat die extrusion granulator for extrusion. The production has strict demands of materials selection, and also pre-treatment. Additionally, it requires to alter to the most appropriate water content. As well, it needs good adhesion and fine texture. It features an easy process, no drying needed, coarse columnar grains, high product water content, and uniform particle size. Nevertheless, it provides collapsibility within the transportation and storage process, as well as low production capacity.

– Disc granulation

A disc fertilizer granulation technology can granulate almost all organic materials. Once the material dries and gets finely pulverized by using a sufficient level of fertilizer, materials are brought to a disc granulator machine.

– New type granulation

It requires the use of the latest type of organic fertilizer granulator, which can be a professional fertilizer granulator machine. The machine could be beneficial in all kinds of organic matters. No drying and crushing are needed in organic fertilizer production.

Compost Tank aerobic fermentation process is mainly used to produce bio fertilizer granulator, which is used in bio fertilizer production line. In the fertilizer manufacturing process, it is equipped with fertilizer equipment to complete the biological fertilizer manufacturing process.

In the biological fertilizer production line, the tank aerobic fermentation process is a method to complete the biological fertilizer production process. The production process mainly includes raw material processing, adding bacteria, and then using horizontal mixer to mix it with other raw materials.

Add bacteria twice and mix them. If the fertilizer is made into a granulator, the fertilizer granulator is used to make a bio organic fertilizer granulator. In the fertilizer manufacturing process with aerobatic composting machine, it is equipped with dryer and fertilizer cooler to dry and cool fertilizer granulator.

 

In the biological fertilizer production line, not only these fertilizer equipment are equipped to complete the production process, but also other series of fertilizer equipment for compost making are equipped to complete the production process, such as fertilizer packaging machine to complete the final fertilizer production process.

Biological fertilizer production line is mainly used for the production of biological organic fertilizer granulator. In addition to the biological fertilizer production line to be designed, these fertilizer equipment are also used in the production process of NPK fertilizer to produce NPK fertilizer granulator.