Granules are an important part of organic fertilizer equipment. If organic fertilizer is made into particles, there must be organic fertilizer granulators. At present, there are several types of organic fertilizers on the market, including disc particlers, flat membrane granulators and roller extruders.

The granules are mainly performed by mixing granules, squeezing granules and spray drying.

The role of organic fertilizer equipmnent is to make organic fertilizer. Organic fertilizer granulator uses pressure to condense the solid material, and then squeeze out the material through two reverse rotating rotations, and the roller is driven by an eccentric sleeve or a hydraulic system.

When the solid material is squeezed, the air between the powder particles should be removed first to re -arrange the particles to eliminate the gap between the materials.

Organic fertilizers have several advantages after making organic manureinto fertilizer, which can make the land easier to digest, so that organic fertilizer can be quickly combined with the land. Transport, so we can put it directly into the bag to transport. The fourth warehouse is convenient for us to store it in the warehouse after air -drying, without worrying about the deterioration or rotten of organic fertilizers.

More different info on organic fertilizer machines, welcome go to https://www.fertilizerplantcost.com/

Organic composting equipment is simple and practical, and the generated fertilizer can be quickly absorbed by crops. In order to make better use of the dumper in the process of organic fertilizer manufacturing, the maintenance of chemical fertilizer equipment is very important.

1. The bearing in organic fertilizer equipment bears all the load of the machine, so good lubrication is closely related to the service life of the bearing.
2. Lubricating oil directly affects the service life and operation rate of organic fertilizer equipment. Therefore, the injected lubricating oil must be clean and well sealed. The main oil filling parts of the machine are rotating shaft roller bearing, gear movable bearing and sliding surface.

3. Newly installed tires are easy to loosen and should be checked frequently.
4. Pay attention to the normal operation of all parts of the upender.

5. Pay attention to check the wear degree of the easily worn parts of the lathe, and replace the worn parts at any time.
6. Dust and other sundries shall be removed from the underframe plane of the movable device of the upender to avoid serious accidents caused by the movable bearing unable to move on the underframe when the machine encounters immovable materials. Broken.

7. When the lathe rotates the gear, if there is an impact sound, stop immediately for inspection and eliminate it.

Organic composting equipment

In the manufacture of NPK fertilizer and organic fertilizer, it is necessary to make a detailed description and solutions to the wear of machine parts and the common faults in the operation manual. On the other hand, routine maintenance is more important. Compliance routine maintenance can effectively reduce failures and prolong service life.

As a fertilizer granulator manufacturer, customers generally don’t know what kind of granulator they need when consulting us. The difference of fertilizer granulator is to select the appropriate granulation method according to the application requirements of materials. Zhengzhou Shengshi Machinery Co., Ltd. is here to introduce the method of fertilizer granulation and provide basis for customers to purchase fertilizer production equipment.

Fertilizer granulation equipment is just a general term. According to the fertilizer manufacturing process, it is mainly divided into wet method and dry method:

1. Wet granulation equipment: the main target material moisture content is more than 20%. There are many kinds of equipment and processing methods for wet granulation. For example: disc granulator, drum granulator, organic fertilizer granulator. This granulation method has continued. Through the application environment and processing requirements of different materials, the equipment has made great progress in continuous improvement.

For example, the particle size of organic fertilizer granulator is mostly between 1mm-6mm. Compared with wet granulation, dry granulation has the advantages of low energy consumption, environmental protection, no drying, no water and adhesive, and will not change the properties of materials; This is also the advantage of dry granulation different from wet granulation. Wet granulation equipment is more suitable for large-scale production of industrialized nitrogen, phosphorus and potassium fertilizer production line.

2. Dry granulation equipment: mainly refers to products with low moisture content. Generally, the water content below 10% is the zero boundary value. (very few materials can reach 16%, for example, some materials only contain crystal water). The particles produced by dry granulation are mostly irregular particles (such as common granular potassium fertilizer). The particle shape is generally similar to the shape of small gravel.

With the current industrial promotion and environmental protection requirements becoming more and more strict, many chemical and building materials powders need to form particles. Double roll extrusion granulator and flat molding granulator are commonly used in industry and agriculture.

More different types of granulators, go to https://fertilizergranulatormanufacturer.com/

With the rapid development of intensive and large-scale breeding of livestock and poultry in China, the pollution of feces discharged from farms to the surrounding environment is becoming more and more serious. A large number of livestock manure is not used as resources, which has become one of the main causes of non-point source pollution in agricultural production.

In the face of the demand of a large amount of livestock manure and biological fertilizer projects, they are composted, harmless treated, and then reused to make high-quality biological organic fertilizer. The pollution of feces to the environment can promote the development of green agriculture.

Compost fermentation is an important part of livestock manure organic fertilizer production line. Turning over is an important measure to improve composting efficiency and quality. In the process of organic composting, the composting of modern industrialized livestock and poultry manure consumes a lot of human, material and financial resources. Developing corresponding production equipment can save time and effort. With the development of livestock manure composting technology, a number of special machinery for livestock manure turning and composting have been developed in the market.

The tipping machine includes walking fermentation tank, walking track, power intelligent control device, tipping bucket tipping section and tipping device (also known as moving car, which is mainly used in the case of multiple tanks). The working part of the dump pile adopts advanced electric drive, which can be lifted or not. The lifting type is mainly used when the tank width is no more than 5m and the dump depth is no more than 1.3m. It is suitable for the fermentation of livestock manure, sludge garbage, sugar filter mud, tank residue cake, straw sawdust and other organic wastes.

It is widely used in organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, gardening, etc. Fermentation and dehydration operations on farms and mushroom plantations. It has the characteristics of simple operation, short fermentation cycle, sufficient fermentation and low pollution. The use of limited land area makes the large-scale harmless treatment of organic waste a reality.

More detailed info on poultry manure composting, go to https://compostmachinery.com/poultry-manure-composting/

About mechanical products, there will be various problems in operation. Organic fertilizer granulator is also a kind of machinery. Of course, I won’t say no problem.

So, under normal circumstances, what problems should we pay attention to? Today, Zhengzhou SX organic fertilizer machinery will mainly explain some problems that are easy to occur in the operation of the organic fertilizer granulator.

In the operation process of organic fertilizer granulator, if the configuration is not correct, it is easy to break the bearing. Of course, this problem usually occurs after a long time of use, because new machine bearings will never cause problems.

Yes. Everyone knows that the quality of a new machine is very important, so you usually don’t have to worry about quality. In general, both the granulator and other organic fertilizer equipment will be overloaded, because the domestic overtime is still serious.

So, can our equipment be used in this way? How to ensure the safety of equipment in long-term use?

For the newly installed fertilizer granulator, due to the initial operation, it is likely that there are still problems in most places, such as insufficient screw tightening, so it is necessary to check every time to avoid the machine has begun to wear, but you do not know.

For the equipment that has been used for a long time, the area that needs to be inspected has become the area prone to aging and deformation. As long as there is no problem with the equipment itself, there is usually no problem with long-term use.

However, no matter the granulator or other organic fertilizer equipment, our organic fertilizer equipment manufacturers do not recommend overloading, after all, it will consume the service life of the machine itself.

More details, go to https://organicfertilizermachines.com/

What are the differences between organic and inorganic compound fertilizer, organic fertilizer and bio organic fertilizer and fertilizer equipment to be equipped on fertilizer production line?

Organic inorganic compound fertilizer is a kind of compound fertilizer containing both organic matter and chemical fertilizer. It is a kind of fertilizer obtained by harmless and effective treatment of manure, pea and other organic matter through microbial fermentation and adding appropriate amount of organic fertilizer. Fertilizer, humic acid, amino acid, etc., pelletizing or direct mixing.

Organic fertilizer is a kind of slow effect fertilizer produced by the fermentation of animal and plant residues, feces and biological waste. The main component of organic fertilizer is organic matter. After being applied to the soil, it can continuously release various nutrients for plants to absorb. Through microbial decomposition, it can provide comprehensive nutrition for long-term fertilized crops. Organic fertilizer is the main raw material for soil improvement, which can enhance the ability of soil water and fertilizer protection, improve plant yield and quality. The main nutrients of green food production.

Bio organic fertilizer produced by bio fertilizer production line sx plante is a kind of compound fertilizer by adding specific functional microorganisms to organic fertilizer. The function of bio organic fertilizer is to increase soil nutrients and improve soil biological activity. Functional bacteria and organic matter can improve the soil and promote the release of soil fixed nutrients.

They are rich in organic matter, which can improve soil structure and increase soil nutrients. Both organic-inorganic compound fertilizer and organic fertilizer contain a certain amount of nitrogen, phosphorus and potassium.

Generally, bio organic fertilizers do not contain nitrogen, phosphorus and potassium.
Organic inorganic compound fertilizer: the content of organic matter in organic-inorganic compound fertilizer is not less than 20%, and the total nitrogen, phosphorus and potassium is not less than 15%.

Organic fertilizer: the content of organic matter in organic fertilizer is not less than 30%, the content of total nitrogen, phosphorus and potassium is not less than 4%, and not more than 15%.

Bio organic fertilizer: the content of organic matter in bio organic fertilizer shall not be less than 25%, and the number of effective living bacteria shall not be less than 20 million / g.
Organic fertilizer production line

Chemical fertilizer equipment:
In the process of chemical fcompound ertilizer production, different types and series of chemical fertilizer production equipment should be equipped to complete the production process. General fertilizer production equipment mainly includes fertilizer mixer, fertilizer crusher, granulator, etc. It can be used in organic fertilizer production line.

Organic fertilizer is produced by the fertilizer production equipment with complete equipment. The raw materials can be chicken manure, cow manure, etc. various fertilizer production lines are designed according to different raw materials.

The disc pelletizing organic fertilizer production line has the advantages of low price, high cost performance and simple operation, and is especially suitable for pelletizing chicken manure organic fertilizer. Here, we will introduce the granulation technology of large-scale chicken manure pan. Organic fertilizer production line.

1. For the composting of large-scale chicken manure production line, it is usually not necessary to occupy too much space, and the walking dumper can be used for dumping and fermentation. With the gradual dehydration of materials, the cutter shaft with crushing device can effectively crush the plate formed in the fertilizer fermentation process, which not only saves the crusher, but also greatly improves the utilization rate of materials. Crushing efficiency and cost reduction fundamentally solve the problem that production capacity is affected by crushing mechanism.

2. The fermented materials are added into the disc granulator for granulation. The angle of the large disc chicken manure granulator adopts a full circle structure. In the production process, the appropriate amount of water is added to make the materials collide to form a disc granulator. The disc granulator has three outlets, which is convenient for intermittent production, greatly reduces the intensity and improves the labor efficiency.

3. After granulation, the moisture and strength of the material can not reach the standard and need to be dried. The rotary chicken manure dryer makes full use of the function of the board to make the material fully contact with the hot air generated. Through the hot blast stove, the material is dried and the strength is improved.

4. The dried and cooled materials are transported to the screening equipment through the belt conveyor to screen the granular organic fertilizer and fine powder organic fertilizer. The fine powder organic fertilizer can be sent to the disc granulator through the return belt for new granulation, forming a complete production cycle.
5. Finally, the qualified organic fertilizer is sent to the automatic packaging machine for packaging. The general fertilizer production process around these processes needs these fertilizer equipment to complete the complete production process.

The above small-scale weaving and finishing process is a complete large-scale chicken manure organic fertilizer production line process. Disc granulation organic fertilizer production line is suitable for organic fertilizer production line with an annual output of less than 10000. If you want to know more about the process of organic fertilizer equipment, please contact us. We are a professional fertilizer machinery manufacturer, and we have also designed a biological fertilizer production line to manufacture biological fertilizer Machine fertilizer.

Due to the promotion of organic fertilizer in recent years, the organic fertilizer equipment has also been well developed, and has a broad prospect in the future. Only by improving the quality of the organic fertilizer manufacturing machine can the quality of the organic fertilizer be improved. Only by adding new granulator and advanced technology can we obtain high-quality fertilizer products.

In order to improve the quality of organic fertilizer sales and improve the competitiveness of enterprises in the industry, we must start with the quality source. As a manufacturer of organic fertilizer production line, we have always been adhering to the concept of accepting challenges, constantly innovating and reforming, and serving the concept of providing assured products and meticulous services, and strive to become the leader line enterprise of organic fertilizer production.

Among the three ways of fertilizer granulation, the disc granulator is more suitable for the granulation of organic and inorganic compound fertilizer, and the effect is ideal. The disc granulator is mainly composed of disc granulator, injection system, transmission device, support, etc. Drum granulator is suitable for the granulation of organic fertilizer and NPK fertilizer in large fertilizer plants, and is widely used in various industrial fields.
Organic fertilizer granulation equipment
Maintaining organic fertilizer is also one of the measures to improve the good operation of organic fertilizer equipment. Only when the equipment quality is improved will the product quality be improved. There are also options for raw materials. Only good raw materials can produce high quality organic fertilizer. Livestock and poultry manure is not only an important raw material for organic fertilizer production, but also can participate in biogas power generation.

More types granulation equipment for fertilizer production go to https://fertilizergranulatormanufacturer.com/

The organic fertilizer equipment manufacturer of Zhengzhou sx Granulator Manufacturing Factory Industry Co., Ltd. briefly introduced three common types of flat film granulator, roller granulator and organic fertilizer disc granulator.

• Flat Die Granulation Equipment 

1. Flat die granulator from sx factory can produce pellet feed, organic fertilizer and cylindrical granule. It can also be connected with polishing equipment, rolling cylindrical ball into ball at one time without returning ball, high spheroidization rate, good strength and beautiful appearance. Ideal fertilizer granulator for producing organic fertilizer and feed granules.

2. Using pressure wheel, the linear speed of both ends is consistent with the inner and outer rings of the template, there is no dislocation friction between the wheel and the mold, which reduces the resistance and kinetic energy loss, prolongs the service life of the mold, and reduces the production cost.

3. The pressure wheels are evenly arranged, and the operation is stable. At the same time, the pressing area is increased and the production efficiency is improved.

4. The screw center pressure adjustment structure is adopted, and the die gap changes with the die size. It is suitable for different materials to ensure the compaction effect.

5. The machine is equipped with various molds with diameter of Φ 1.5 – Φ 20 mm, which is suitable for granulation of different materials and obtains the best benefit.

• Double Roller Granulation Equipment Technical Specifications

1. Roller extruder granulator is a new generation of granulator developed by our company. It is produced by non drying process at room temperature, and the output is 1-1.5 T / h and 1.5-3 T / h.
2. Less equipment investment, quick effect and good economic benefit. The whole set of equipment layout is compact, scientific and reasonable, advanced technology. Energy saving, no waste discharge, stable operation, reliable operation and convenient maintenance.

3. Wide adaptability of raw materials, suitable for granulation of compound fertilizer, medicine, chemical industry, feed and other raw materials, with high granulation rate. It can produce various concentrations and types of compound fertilizer (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.). Especially for granulating rare earth, potassium fertilizer and ammonium bicarbonate series compound fertilizer.

Disc Granulation Machine Details

1. Organic fertilizer disc granulator (also known as spherical disc) is a volume metering feeding device, which can feed materials evenly and continuously to the next process, and may bear greater warehouse pressure.
2. As a feeding equipment for fine materials, it is actually used to transport various non cohesive materials, such as pulverized coal, cement, clinker, limestone, shale, coal stone, clay, etc. Granular or small material.
3. It can be widely used in concentrator, coal mine, chemical industry, infrastructure and mechanical forging workshop for continuous and uniform quantitative feeding and batching.

4. This machine has simple layout, convenient adjustment and excellent performance. The machine is not suitable for transporting materials with high viscosity, difficult to move and good flow characteristics.
5. Disc granulator has the following advantages: high pelletizing rate, strong roundness, intuitive control, convenient maintenance, etc.
The above three granulators are helped by processing livestock manure into organic fertilizer granules. Chicken manure, pig manure and cow manure of breeding plants can be cleaned and transported at any time. Fresh manure is processed into organic fertilizer by a series of equipment, such as solid-liquid separator and rotary machine, semi wet material crusher, organic fertilizer mixer, dryer, drum screening machine and so on, so as to increase farmers’ income and solve the employment problem of rich labor force.

Zhengzhou SX heavy industry compound fertilizer equipment has a complete set of fertilizer granulators, such as disc granulator, drum granulator, roller granulator and rotary coating machine, which are well received by users

The disc granulator of compound fertilizer equipment adopts the overall arc structure, and the granulation rate is more than 85%. The main body of the disc granulator is equipped with three discharge outlets, which is convenient for intermittent production operation, greatly reduces the labor intensity and improves the labor efficiency.

The machine and motor are driven by flexible belt. The belt starts smoothly, which reduces the impact of the buffer and prolongs the service life of the equipment. Disc granulation the bottom of the disc is reinforced by a number of radiant steel plates, which is durable and never deformed. The base of disc granulator of compound fertilizer equipment is designed to be thicker, heavier and firmer, without anchor bolts, and runs smoothly; the gear of main machine is quenched with high frequency, and its service life is doubled.

Compound fertilizer equipment disc granulator is widely used in powder, materials or small pieces of various non viscous materials. It can be used for granulation of compound fertilizer, medicine, chemical industry, feed, coal, metallurgy and other raw materials. Uniform granulation, high granulation rate, stable operation, strong equipment, long service life and other advantages.

Drum granulator is one of the key granulating equipment of compound fertilizer equipment, which is suitable for cold, hot granulation and large-scale production of high, medium and low concentration compound fertilizer. The main working method is wet granulation of agglomerates. After adjusting the humidity, the basic fertilizer will have a complete chemical reaction in the cylinder body through a certain amount of water or steam. Under certain liquid phase conditions, the rotation of the cylinder can make the material particles produce extrusion force and agglomerate into balls again.