Category: Green Tech

Potassium dihydrogen phosphate

1. Promote the absorption of nitrogen and phosphorus. Potassium dihydrogen phosphate can promote the absorption of nitrogen and phosphorus by crops and improve citrus yield and grain weight. At the same time, it also plays a special role in the special physiological period of crops.

2. Promote photosynthesis. Potassium is used to enhance the photosynthesis of crops and accelerate the generation and transformation of nutrients.

3. Improve toughness. Such as drought resistance, drought resistance, waterlogging resistance, frost resistance, damage resistance, bacterial infection, etc.

4. Improve fruit quality. It can strengthen the fruit during the fruit expansion period, promote the fruit expansion and fruit quality, increase the color and improve the taste.

5. Regulate citrus growth. It can promote flower bud differentiation, increase the number of flowers, increase flower buds, strengthen flowers and protect fruits, and promote root growth and development.

6. Irreplaceable benefits of high-quality potassium dihydrogen phosphate (select high-purity and qualified potassium dihydrogen phosphate):

1. No chlorine, low impurity content, low salt index, good water solubility, safe and non-toxic.
2. It is rich in phosphorus and potassium, and the comprehensive content of phosphorus and potassium is the highest among all fertilizer products.
3. PH value is equal to weak acid, which can be used in combination with most pesticides and fertilizers to increase efficiency.
4. The absorption speed is fast. It can be directly absorbed by crops after 30 minutes, and the effect is fast and obvious.
5. Various uses, such as spraying, sprinkler root irrigation, transplanting, seed dressing, cherry, etc.

Daily troubleshooting rules for organic composting equipment

Organic composting equipment is simple and practical, and the generated fertilizer can be quickly absorbed by crops. In order to make better use of the dumper in the process of organic fertilizer manufacturing, the maintenance of chemical fertilizer equipment is very important.

Compost Fertilizer Making Machine
Compost Fertilizer Making Machine

1. The bearing in organic fertilizer equipment bears all the load of the machine, so good lubrication is closely related to the service life of the bearing.
2. Lubricating oil directly affects the service life and operation rate of organic fertilizer equipment. Therefore, the injected lubricating oil must be clean and well sealed. The main oil filling parts of the machine are rotating shaft roller bearing, gear movable bearing and sliding surface.

3. Newly installed tires are easy to loosen and should be checked frequently.
4. Pay attention to the normal operation of all parts of the upender.

5. Pay attention to check the wear degree of the easily worn parts of the lathe, and replace the worn parts at any time.
6. Dust and other sundries shall be removed from the underframe plane of the movable device of the upender to avoid serious accidents caused by the movable bearing unable to move on the underframe when the machine encounters immovable materials. Broken.

7. When the lathe rotates the gear, if there is an impact sound, stop immediately for inspection and eliminate it.

Organic composting equipment

In the manufacture of NPK fertilizer and organic fertilizer, it is necessary to make a detailed description and solutions to the wear of machine parts and the common faults in the operation manual. On the other hand, routine maintenance is more important. Compliance routine maintenance can effectively reduce failures and prolong service life.

Dry and wet granulation technology for chemical fertilizer production

As a fertilizer granulator manufacturer, customers generally don’t know what kind of granulator they need when consulting us. The difference of fertilizer granulator is to select the appropriate granulation method according to the application requirements of materials. Zhengzhou Shengshi Machinery Co., Ltd. is here to introduce the method of fertilizer granulation and provide basis for customers to purchase fertilizer production equipment.

New Developed Organic Fertilizer Granulation Machine from SX
New Developed Organic Fertilizer Granulation Machine from SX

Fertilizer granulation equipment is just a general term. According to the fertilizer manufacturing process, it is mainly divided into wet method and dry method:

1. Wet granulation equipment: the main target material moisture content is more than 20%. There are many kinds of equipment and processing methods for wet granulation. For example: disc granulator, drum granulator, organic fertilizer granulator. This granulation method has continued. Through the application environment and processing requirements of different materials, the equipment has made great progress in continuous improvement.

For example, the particle size of organic fertilizer granulator is mostly between 1mm-6mm. Compared with wet granulation, dry granulation has the advantages of low energy consumption, environmental protection, no drying, no water and adhesive, and will not change the properties of materials; This is also the advantage of dry granulation different from wet granulation. Wet granulation equipment is more suitable for large-scale production of industrialized nitrogen, phosphorus and potassium fertilizer production line.

2. Dry granulation equipment: mainly refers to products with low moisture content. Generally, the water content below 10% is the zero boundary value. (very few materials can reach 16%, for example, some materials only contain crystal water). The particles produced by dry granulation are mostly irregular particles (such as common granular potassium fertilizer). The particle shape is generally similar to the shape of small gravel.

With the current industrial promotion and environmental protection requirements becoming more and more strict, many chemical and building materials powders need to form particles. Double roll extrusion granulator and flat molding granulator are commonly used in industry and agriculture.

More different types of granulators, go to https://fertilizergranulatormanufacturer.com/

Why compound fertilizer production is more valuable?

As one of the mainstream equipment of NPK fertilizer production line, compound fertilizer equipment must have its advantages. Because the compound fertilizer equipment can produce a variety of fertilizers, especially the coated fertilizer used in the current market. Coated fertilizer was boldly conceived as early as the beginning of last century. Through efforts, it finally realized and entered the era of coated fertilizer.

Advantages of coated fertilizer:

1. It can reduce the loss of fertilizer nutrients and significantly improve the utilization rate of fertilizer;
2. Avoid excessive fertilization and soil hardening of dry crops.;
3. Prevent the accumulation of nitrate in soil, pollute the environment and even poison human and livestock due to large amount of nitrogen fertilizer;

Drum Granulation Line for Compound Fertilizer Equipment
Drum Granulation Line for Compound Fertilizer Equipment

4. It can coordinate crop nutrient supply, implement balanced fertilization and achieve high quality and high yield;
5. Reduce the times of fertilization and save labor and time;
6. It is suitable for mechanized fertilization and can greatly improve the work efficiency of large-scale fertilization.

Selection principles of coating materials

Coating material is the material basis to ensure the function of coated fertilizer. In order to ensure the expected effect of coating fertilizer, the selected coating material must meet the following requirements.

1. Adhesion. After surface treatment, the granular fertilizer contacts with the powder of the coating material in the disc granulation equipment to make the coating material adhere to the fertilizer surface evenly, and finally seal the surface with a covering agent.
2. Spraying. The coating material is melted and sprayed on the fertilizer in a disc fertilizer granulator or drum fertilizer granulator, and then treated with an appropriate treatment agent.
3. Put the fertilizer to be coated together with the coating material into the fluidized bed and fully mix to form uniform particle coated fertilizer.
The above is the material selection requirements of coated fertilizer produced by compound fertilizer equipment and the advantages of coated fertilizer. Moreover, the production of this coated fertilizer is relatively simple compared with other fertilizers, and it is also the choice of fertilizer manufacturers who have just entered this industry.

More detailed info, go to https://compostturnermachine.com/phosphatic-granule-fertilizer-production-line-in-uzbekistan/

Fertilizer FAQ

Q: what is soil testing and formulated fertilization?
A: Soil testing: testing soil nutrient content;
Formula: put forward scientific fertilization measures (ratio, dosage, period and method) according to crop fertilization law, soil fertility and fertilizer utilization rate
Q: can rice use nitrate nitrogen? No.
A: nitric oxide is easy to leach.
Q: what are physiological acid fertilizers?
A: Ammonium sulfate, ammonium chloride, etc. should be used in northern alkaline soil.
Q: Characteristics of granulating production line:
A: 1. The design of spiral section of mixing section is reasonable and unique, the mixing is uniform, and the feeding and discharging is fast
2. Computer automatic batching / mixing / packaging in one, using the cage feeding mode, small area, less labor, less investment.
3. The whole equipment is made of stainless steel, corrosion resistance, long service life.
4. The following are pictures of applicable granulation production line:

Bio Fertilizer Granulation Line
Bio Fertilizer Granulation Line

Q: what is chemical acid fertilizer?
A: Superphosphate is suitable for alkaline soil in North China.

Q: what is chemical alkaline fertilizer?
A: Phosphorus magnesium fertilizer, ash.
First of all, they can not be mixed with farmyard manure, ammonium nitrogen fertilizer and straw ash as mulching fertilizer.

Q: can urea be watered immediately?
A: No, urea is easily lost.
Do not water immediately after fertilization, it can be converted into ammonium bicarbonate in 2-3 days in summer, and the effect of re watering is better.

Q: can ammonium bicarbonate be applied to the soil surface?
A: No, it should be covered with soil. Due to the application of ammonium bicarbonate on the soil surface, most of the nutrients will volatilize into the air, and the utilization rate is very low. More details, go to https://organicfertilizerplants.com/

Q: how to improve the utilization rate of phosphate fertilizer?
-A: 1. Mixed organic fertilizer.
2. Concentrated application as base fertilizer.
3. Priority should be given to winter crops and legumes;
4. Combined application of nitrogen, phosphorus and potassium.
5. Sandy soil and dry land are preferred;
6. After effect of rational utilization of phosphate fertilizer.

Q: can urea be absorbed by crop roots?
A: after urea is converted into ammonium nitrogen, it can be absorbed by crops.

Q: why is the application of potassium sulfate compound fertilizer easy to cause soil hardening?
A: the main reason is the formation of CaSO4 (gypsum).

Compound Fertilizer Granulation Equipment Maintenance Tips

Zhengzhou SX heavy industry teaches you the maintenance method of compound fertilizer granulator.

Machine maintenance: Bearing crusher bearing is full load, so good lubrication bearing life has a great relationship, it directly affects the service life and availability of the machine, and requires lubricating oil must be clean, seal must be good, and main engine oil: rotary bearing; rolling bearing; gear movable bearing and sliding plane. Newly installed tires are easy to loosen and must be checked frequently. Please note that the machine components are working properly.

Drum Granulation Line for Compound Fertilizer Equipment
Drum Granulation Line for Compound Fertilizer Equipment

Check the wear degree of vulnerable parts and pay attention to replace them at any time. When placing the underframe of the movable unit, dust and other substances should be removed to prevent the machine from moving these substances to the underframe when the movable bearing fails, which may lead to serious accidents.

Bearing oil temperature if the rotating gear is in normal operation, if there is impact, please stop the inspection immediately and eliminate it.
Installation and commissioning: the equipment shall be horizontally installed in the concrete on the ground, and the bolts shall be fixed on the ground. When installing, please pay attention to the main body and vertical height.

Rotary Granulator for Organic Compound Fertilizer Production
Rotary Granulator for Organic Compound Fertilizer Production

After installation, if you are welcome to tighten the bolt and the host (such as the door), please tighten it. The switch is controlled according to the power configuration of the equipment. After inspection, no-load test, test normal production.

Drum Granulation Equipmet Inner Structure
Drum Granulation Equipmet Inner Structure

The maintenance of fertilizer granulator from SXFGF is a very important and frequent work. It should be operated and maintained in close cooperation with full-time duty personnel.

Recommended machines used in commercial fertilizer production

There are several factors affecting the product quality and efficiency of commercial organic fertilizer production, equipment being the really important one. Therefore, manufacturers must pick the most suitable fertilizer machines. In this article, we’ll glance at the various processes involved in commercial organic fertilizer production, together with the organic fertilizer machines sx that happen to be much suitable for application.

Aerobatic Fermentation Machine
Aerobatic Fermentation Machine

There are actually mainly two processes involved with commercial organic fertilizer production. The initial one is safe organic waste treatment procedure, which can be using compost-making materials through fermentation and decomposition. The key raw materials needed here include fermentation organic industrial waste, food, paper filter mud, crop stalks, candy pomace, garbage, municipal sewage sludge, animal manure, etc. The heat generated with the thermophilic bacteria kills all pathogenic microorganisms, eggs, worms, protozoa, bacteria, and viruses which may inhabit wastes.

The other portion of the process may be the granulation of composting material. The main benefits associated with organic granulation will be to ensure organic fertilizer production that has stable nutrient content, great commercial properties, and fertilizer efficiency available for purchase, transportation, and additional storage.

Compost Fertilizer Making Machine
Compost Fertilizer Making Machine

Organic Materials Fermentation and Decomposition

This process typically utilizes aerobic fermentation since the working principle of compact treatment during commercial industrial manufacturing of organic fertilizer. Generally, this process contains material pre-treatment, solid-liquid separation, fermentation, decomposition, and turning. Studies have revealed how the working principle from the fermentation process entails the microbial decomposition of available organic matter.

Pan Fertilizer Granulation Equipment for Chicken Manure Pelleting
Pan Fertilizer Granulation Equipment for Chicken Manure Pelleting

The main fermentation parameters here are the (C: N) ratio, humidity, temperature, and gas. Therefore, the basic technology in the regulation is always to allow the right environment to the involved aerobic microorganisms. Heap mild pH value rising results in nitrogen volatilization losses during the retting process. So, lowering nitrogen loss and avoiding excessive organic matter decomposition of your respective organic fertilizer are definitely the essentials to further improve the caliber of the organic fertilizer. All of those problems may be solved by adjusting the (C: N) ratio, pH, moisture, temperature, governing the fermentation time, and improving material pre-treatment.

solid liquid separator for sale
solid liquid separator for sale

Fermented Organic Material Granulation

The characteristics of fermented organic materials include granulating difficulty, poor adhesion, and coarse texture. Fermented organic material granulation has become a crucial component of organic fertilizer production for a while now. It could be in disc granulation organic fertilizer production line and extrusion granulator organic production line. So, what are the machines used?

– Extrusion granulation

When composting material with the correct quantity of inorganic fertilizer, you can use a flat die extrusion granulator for extrusion. The production has strict demands of materials selection, and also pre-treatment. Additionally, it requires to alter to the most appropriate water content. As well, it needs good adhesion and fine texture. It features an easy process, no drying needed, coarse columnar grains, high product water content, and uniform particle size. Nevertheless, it provides collapsibility within the transportation and storage process, as well as low production capacity.

Double Roller Powder Granulator
Double Roller Powder Granulator

– Disc granulation

A disc fertilizer granulation technology can granulate almost all organic materials. Once the material dries and gets finely pulverized by using a sufficient level of fertilizer, materials are brought to a disc granulator machine.

– New type granulation

New Developed Organic Fertilizer Granulation Machine from SX
New Developed Organic Fertilizer Granulation Machine from SX

It requires the use of the latest type of organic fertilizer granulator, which can be a professional fertilizer granulator machine. The machine could be beneficial in all kinds of organic matters. No drying and crushing are needed in organic fertilizer production.

Technology for aerobic Fermentation

Compost Tank aerobic fermentation process is mainly used to produce bio fertilizer granulator, which is used in bio fertilizer production line. In the fertilizer manufacturing process, it is equipped with fertilizer equipment to complete the biological fertilizer manufacturing process.

Aerobatic Fermentation Machine
Aerobatic Fermentation Machine

In the biological fertilizer production line, the tank aerobic fermentation process is a method to complete the biological fertilizer production process. The production process mainly includes raw material processing, adding bacteria, and then using horizontal mixer to mix it with other raw materials.

Add bacteria twice and mix them. If the fertilizer is made into a granulator, the fertilizer granulator is used to make a bio organic fertilizer granulator. In the fertilizer manufacturing process with aerobatic composting machine, it is equipped with dryer and fertilizer cooler to dry and cool fertilizer granulator.

 

In the biological fertilizer production line, not only these fertilizer equipment are equipped to complete the production process, but also other series of fertilizer equipment for compost making are equipped to complete the production process, such as fertilizer packaging machine to complete the final fertilizer production process.

Biological fertilizer production line is mainly used for the production of biological organic fertilizer granulator. In addition to the biological fertilizer production line to be designed, these fertilizer equipment are also used in the production process of NPK fertilizer to produce NPK fertilizer granulator.

How to make chicken manure pellets at large scale?

Organic fertilizer is produced by the fertilizer production equipment with complete equipment. The raw materials can be chicken manure, cow manure, etc. various fertilizer production lines are designed according to different raw materials.

Pan Granulator
Pan Granulator

The disc pelletizing organic fertilizer production line has the advantages of low price, high cost performance and simple operation, and is especially suitable for pelletizing chicken manure organic fertilizer. Here, we will introduce the granulation technology of large-scale chicken manure pan. Organic fertilizer production line.

1. For the composting of large-scale chicken manure production line, it is usually not necessary to occupy too much space, and the walking dumper can be used for dumping and fermentation. With the gradual dehydration of materials, the cutter shaft with crushing device can effectively crush the plate formed in the fertilizer fermentation process, which not only saves the crusher, but also greatly improves the utilization rate of materials. Crushing efficiency and cost reduction fundamentally solve the problem that production capacity is affected by crushing mechanism.

Pan Fertilizer Granulation Equipment for Chicken Manure Pelleting
Pan Fertilizer Granulation Equipment for Chicken Manure Pelleting

2. The fermented materials are added into the disc granulator for granulation. The angle of the large disc chicken manure granulator adopts a full circle structure. In the production process, the appropriate amount of water is added to make the materials collide to form a disc granulator. The disc granulator has three outlets, which is convenient for intermittent production, greatly reduces the intensity and improves the labor efficiency.

Chicken Manure Pellets
Chicken Manure Pellets

3. After granulation, the moisture and strength of the material can not reach the standard and need to be dried. The rotary chicken manure dryer makes full use of the function of the board to make the material fully contact with the hot air generated. Through the hot blast stove, the material is dried and the strength is improved.

Chicken Manure Dryer
Chicken Manure Dryer

4. The dried and cooled materials are transported to the screening equipment through the belt conveyor to screen the granular organic fertilizer and fine powder organic fertilizer. The fine powder organic fertilizer can be sent to the disc granulator through the return belt for new granulation, forming a complete production cycle.
5. Finally, the qualified organic fertilizer is sent to the automatic packaging machine for packaging. The general fertilizer production process around these processes needs these fertilizer equipment to complete the complete production process.

Horse manure granular organic fertilizer production line
Horse manure granular organic fertilizer production line

The above small-scale weaving and finishing process is a complete large-scale chicken manure organic fertilizer production line process. Disc granulation organic fertilizer production line is suitable for organic fertilizer production line with an annual output of less than 10000. If you want to know more about the process of organic fertilizer equipment, please contact us. We are a professional fertilizer machinery manufacturer, and we have also designed a biological fertilizer production line to manufacture biological fertilizer Machine fertilizer.

Granulation Plant Specifications

Due to the promotion of organic fertilizer in recent years, the organic fertilizer equipment has also been well developed, and has a broad prospect in the future. Only by improving the quality of the organic fertilizer manufacturing machine can the quality of the organic fertilizer be improved. Only by adding new granulator and advanced technology can we obtain high-quality fertilizer products.

New Developed Organic Fertilizer Granulation Machine from SX
New Developed Organic Fertilizer Granulation Machine from SX

In order to improve the quality of organic fertilizer sales and improve the competitiveness of enterprises in the industry, we must start with the quality source. As a manufacturer of organic fertilizer production line, we have always been adhering to the concept of accepting challenges, constantly innovating and reforming, and serving the concept of providing assured products and meticulous services, and strive to become the leader line enterprise of organic fertilizer production.

Pan Granulator
Pan Granulator

Among the three ways of fertilizer granulation, the disc granulator is more suitable for the granulation of organic and inorganic compound fertilizer, and the effect is ideal. The disc granulator is mainly composed of disc granulator, injection system, transmission device, support, etc. Drum granulator is suitable for the granulation of organic fertilizer and NPK fertilizer in large fertilizer plants, and is widely used in various industrial fields.
Organic fertilizer granulation equipment
Maintaining organic fertilizer is also one of the measures to improve the good operation of organic fertilizer equipment. Only when the equipment quality is improved will the product quality be improved. There are also options for raw materials. Only good raw materials can produce high quality organic fertilizer. Livestock and poultry manure is not only an important raw material for organic fertilizer production, but also can participate in biogas power generation.

More types granulation equipment for fertilizer production go to https://fertilizergranulatormanufacturer.com/