Daily troubleshooting rules for organic composting equipment
Organic composting equipment is simple and practical, and the generated fertilizer can be quickly absorbed by crops. In order to make better use of the dumper in the process of organic fertilizer manufacturing, the maintenance of chemical fertilizer equipment is very important.

1. The bearing in organic fertilizer equipment bears all the load of the machine, so good lubrication is closely related to the service life of the bearing.
2. Lubricating oil directly affects the service life and operation rate of organic fertilizer equipment. Therefore, the injected lubricating oil must be clean and well sealed. The main oil filling parts of the machine are rotating shaft roller bearing, gear movable bearing and sliding surface.
3. Newly installed tires are easy to loosen and should be checked frequently.
4. Pay attention to the normal operation of all parts of the upender.
5. Pay attention to check the wear degree of the easily worn parts of the lathe, and replace the worn parts at any time.
6. Dust and other sundries shall be removed from the underframe plane of the movable device of the upender to avoid serious accidents caused by the movable bearing unable to move on the underframe when the machine encounters immovable materials. Broken.
7. When the lathe rotates the gear, if there is an impact sound, stop immediately for inspection and eliminate it.
Organic composting equipment
In the manufacture of NPK fertilizer and organic fertilizer, it is necessary to make a detailed description and solutions to the wear of machine parts and the common faults in the operation manual. On the other hand, routine maintenance is more important. Compliance routine maintenance can effectively reduce failures and prolong service life.
How to make organic fertilizer granules more effcient?
About mechanical products, there will be various problems in operation. Organic fertilizer granulator is also a kind of machinery. Of course, I won’t say no problem.
So, under normal circumstances, what problems should we pay attention to? Today, Zhengzhou SX organic fertilizer machinery will mainly explain some problems that are easy to occur in the operation of the organic fertilizer granulator.
In the operation process of organic fertilizer granulator, if the configuration is not correct, it is easy to break the bearing. Of course, this problem usually occurs after a long time of use, because new machine bearings will never cause problems.

Yes. Everyone knows that the quality of a new machine is very important, so you usually don’t have to worry about quality. In general, both the granulator and other organic fertilizer equipment will be overloaded, because the domestic overtime is still serious.
So, can our equipment be used in this way? How to ensure the safety of equipment in long-term use?
For the newly installed fertilizer granulator, due to the initial operation, it is likely that there are still problems in most places, such as insufficient screw tightening, so it is necessary to check every time to avoid the machine has begun to wear, but you do not know.
For the equipment that has been used for a long time, the area that needs to be inspected has become the area prone to aging and deformation. As long as there is no problem with the equipment itself, there is usually no problem with long-term use.
However, no matter the granulator or other organic fertilizer equipment, our organic fertilizer equipment manufacturers do not recommend overloading, after all, it will consume the service life of the machine itself.
More details, go to https://organicfertilizermachines.com/
How to make compost by windrow composting?
Small mower is the main machine of bio organic fertilizer production line. It is designed to walk on four wheels, which can be operated by one person, and can be forward, backward and turn.
In the process of driving, the whole vehicle will be stacked on the strip fertilizer applicator before riding. Hang the rotary knife under the machine to mix, fluff and compost the raw materials of the fertilizer machine. After passing through the vehicle, a new strip stacking will be formed, which can be carried out in the open space or workshop shed.

The main technical breakthrough of composting machine lies in the integration of material crushing function in the later stage of fermentation. With the gradual dehydration of the material, a knife with a crushing device can be installed to effectively crush the plate formed in the fertilizer fermentation process.
The small stacker not only saves the crushing work before the fermentation material treatment, but also greatly improves the crushing efficiency, reduces the production cost of organic fertilizer, and fundamentally solves the limitations of the grinder.
Mixer’s role in compost production line
In the process of organic compost production, different equipment of organic compost production line must be selected according to the production situation of customers.
Today, let’s look at the advantages of horizontal and double axel mixers in organic compost mixers:

The double axis mixer uses the synchronous rotation of two symmetrical spiral shafts to add dry water and other powder materials while stirring, so that the dry powder can be humidified evenly to prevent the wet materials from releasing dry ash and water seepage. , convenient for loading and transportation of humidified ash or transfer of humidified ash to other conveying equipment. Horizontal mixer can get enough raw material mixing, thus improving the uniformity of mixing, and suitable for the mixing of compost raw materials.
The double axel mixer is mainly composed of shell, screw shaft assembly, driving device, pipeline, cover, chain cover, etc. The shell is mainly composed of plates and steel profiles, welded and formed in the manufacturing plant and assembled with other components. The shell is tightly sealed and free from the rise and leakage of fly ash.
Depending on the feasibility, the horizontal mixer is not affected by the size and density. It has a good effect on viscous substances. The stable mixing process reduces the damage to the fragile materials, and the structure of the flying knife also plays a role in crushing. The horizontal structure reduces the height of the fuselage and is easy to install. The forward and reverse screws are mounted on the same flat shaft to form a low power and high efficiency mixing environment.
Biaxial mixer
In NPK compost production line, the series of compost machines can use simple composting machine to ferment raw materials, which will be equipped with fermentation composting machine. Then, compost crusher, compost mixer and compost crusher will be equipped to deal with the raw materials. We can use chain crusher and horizontal mixer to deal with organic raw materials. Next, in the production of organic compost granulator, in the compost manufacturing process must be equipped with compost granulator.
Machines for different types of fertilizer production
What are the differences between organic and inorganic compound fertilizer, organic fertilizer and bio organic fertilizer and fertilizer equipment to be equipped on fertilizer production line?
Organic inorganic compound fertilizer is a kind of compound fertilizer containing both organic matter and chemical fertilizer. It is a kind of fertilizer obtained by harmless and effective treatment of manure, pea and other organic matter through microbial fermentation and adding appropriate amount of organic fertilizer. Fertilizer, humic acid, amino acid, etc., pelletizing or direct mixing.
Organic fertilizer is a kind of slow effect fertilizer produced by the fermentation of animal and plant residues, feces and biological waste. The main component of organic fertilizer is organic matter. After being applied to the soil, it can continuously release various nutrients for plants to absorb. Through microbial decomposition, it can provide comprehensive nutrition for long-term fertilized crops. Organic fertilizer is the main raw material for soil improvement, which can enhance the ability of soil water and fertilizer protection, improve plant yield and quality. The main nutrients of green food production.

Bio organic fertilizer produced by bio fertilizer production line sx plante is a kind of compound fertilizer by adding specific functional microorganisms to organic fertilizer. The function of bio organic fertilizer is to increase soil nutrients and improve soil biological activity. Functional bacteria and organic matter can improve the soil and promote the release of soil fixed nutrients.
They are rich in organic matter, which can improve soil structure and increase soil nutrients. Both organic-inorganic compound fertilizer and organic fertilizer contain a certain amount of nitrogen, phosphorus and potassium.
Generally, bio organic fertilizers do not contain nitrogen, phosphorus and potassium.
Organic inorganic compound fertilizer: the content of organic matter in organic-inorganic compound fertilizer is not less than 20%, and the total nitrogen, phosphorus and potassium is not less than 15%.
Organic fertilizer: the content of organic matter in organic fertilizer is not less than 30%, the content of total nitrogen, phosphorus and potassium is not less than 4%, and not more than 15%.
Bio organic fertilizer: the content of organic matter in bio organic fertilizer shall not be less than 25%, and the number of effective living bacteria shall not be less than 20 million / g.
Organic fertilizer production line
Chemical fertilizer equipment:
In the process of chemical fcompound ertilizer production, different types and series of chemical fertilizer production equipment should be equipped to complete the production process. General fertilizer production equipment mainly includes fertilizer mixer, fertilizer crusher, granulator, etc. It can be used in organic fertilizer production line.
How to make chicken manure pellets at large scale?
Organic fertilizer is produced by the fertilizer production equipment with complete equipment. The raw materials can be chicken manure, cow manure, etc. various fertilizer production lines are designed according to different raw materials.

The disc pelletizing organic fertilizer production line has the advantages of low price, high cost performance and simple operation, and is especially suitable for pelletizing chicken manure organic fertilizer. Here, we will introduce the granulation technology of large-scale chicken manure pan. Organic fertilizer production line.
1. For the composting of large-scale chicken manure production line, it is usually not necessary to occupy too much space, and the walking dumper can be used for dumping and fermentation. With the gradual dehydration of materials, the cutter shaft with crushing device can effectively crush the plate formed in the fertilizer fermentation process, which not only saves the crusher, but also greatly improves the utilization rate of materials. Crushing efficiency and cost reduction fundamentally solve the problem that production capacity is affected by crushing mechanism.

2. The fermented materials are added into the disc granulator for granulation. The angle of the large disc chicken manure granulator adopts a full circle structure. In the production process, the appropriate amount of water is added to make the materials collide to form a disc granulator. The disc granulator has three outlets, which is convenient for intermittent production, greatly reduces the intensity and improves the labor efficiency.

3. After granulation, the moisture and strength of the material can not reach the standard and need to be dried. The rotary chicken manure dryer makes full use of the function of the board to make the material fully contact with the hot air generated. Through the hot blast stove, the material is dried and the strength is improved.

4. The dried and cooled materials are transported to the screening equipment through the belt conveyor to screen the granular organic fertilizer and fine powder organic fertilizer. The fine powder organic fertilizer can be sent to the disc granulator through the return belt for new granulation, forming a complete production cycle.
5. Finally, the qualified organic fertilizer is sent to the automatic packaging machine for packaging. The general fertilizer production process around these processes needs these fertilizer equipment to complete the complete production process.

The above small-scale weaving and finishing process is a complete large-scale chicken manure organic fertilizer production line process. Disc granulation organic fertilizer production line is suitable for organic fertilizer production line with an annual output of less than 10000. If you want to know more about the process of organic fertilizer equipment, please contact us. We are a professional fertilizer machinery manufacturer, and we have also designed a biological fertilizer production line to manufacture biological fertilizer Machine fertilizer.
How to Make Pig Manure Fertilizer for commercial purpose?
How to dispose pig manure into compost?
With the rapid development of livestock industry, a large number of feces and sewage are produced. The harmful elements in these faeces are seriously over inflated, so it is difficult to deal with them by traditional methods. Among them, pig manure is a good fertilizer for planting. However, according to the traditional natural fermentation, there are several disadvantages.

How long does it to take to compost pig manure?
1. The stacking time is long, generally takes 4-6 months, the time is low when the temperature is low, and the stacking fermentation effect is poor;
2. Long term storage occupies the site and surrounding environment;
3. Naturally, the fermented feces are rotten and smelly, and it is difficult to transport and apply directly; In pig manure disposal, welcome to https://organicfertilizerplants.com/composting-pig-manure/

Natural fermentation time in pig manure composting
4. Natural fermentation will not remove pathogens and eggs from feces.
The state vigorously develops ecological agriculture, and modern farmers all know that organic fertilizer is a popular new fertilizer. In particular, fermented organic fertilizer is a magic weapon for growers to increase production. Now farmers can directly use animal manure to produce organic fertilizer, which not only solves the problem of difficult treatment of farmers’ manure, but also increases farmers’ income. At present, the most popular organic fertilizer is pig manure, but how to make organic fertilizer, how to control the fermentation temperature?

Modern technology to make pig manure fertilizer
The production process of pig manure organic fertilizer by fermentation decomposition bacteria is as follows:
1: Take 1 kg fermenting bacteria, mix 5 kg wheat bran, leather, sawdust, fine soil and other powder materials, mix well.
2: Add 10 tons of pig manure fermentation material pool, stir well.
3: Assemble aerobic fermentation, when the temperature reaches 40-50 ° C, roll, continue aerobic fermentation until the temperature reaches 40-50 ° C, stack tightly, seal with plastic cloth or waterproof oil agent for anaerobic fermentation (peripheral compaction, prevent gas leakage).
4: The optimal temperature for compost fermentation is 25-35 ° C and the fermentation time is 7-14 days (depending on the season).
5: Success criteria: Fermented composting, with fragrance and no peculiar smell.
In the fermentation process, we can use the compost turning machine that our company has been studying for many years. In the second half of fermentation, stirring the material every day can increase the ventilation and oxygen, rotate the material evenly, and greatly shorten the fermentation time. It is very beneficial to the production of organic fertilizer.