Granules are an important part of organic fertilizer equipment. If organic fertilizer is made into particles, there must be organic fertilizer granulators. At present, there are several types of organic fertilizers on the market, including disc particlers, flat membrane granulators and roller extruders.

The granules are mainly performed by mixing granules, squeezing granules and spray drying.

The role of organic fertilizer equipmnent is to make organic fertilizer. Organic fertilizer granulator uses pressure to condense the solid material, and then squeeze out the material through two reverse rotating rotations, and the roller is driven by an eccentric sleeve or a hydraulic system.

When the solid material is squeezed, the air between the powder particles should be removed first to re -arrange the particles to eliminate the gap between the materials.

Organic fertilizers have several advantages after making organic manureinto fertilizer, which can make the land easier to digest, so that organic fertilizer can be quickly combined with the land. Transport, so we can put it directly into the bag to transport. The fourth warehouse is convenient for us to store it in the warehouse after air -drying, without worrying about the deterioration or rotten of organic fertilizers.

More different info on organic fertilizer machines, welcome go to https://www.fertilizerplantcost.com/

Organic composting equipment is simple and practical, and the generated fertilizer can be quickly absorbed by crops. In order to make better use of the dumper in the process of organic fertilizer manufacturing, the maintenance of chemical fertilizer equipment is very important.

1. The bearing in organic fertilizer equipment bears all the load of the machine, so good lubrication is closely related to the service life of the bearing.
2. Lubricating oil directly affects the service life and operation rate of organic fertilizer equipment. Therefore, the injected lubricating oil must be clean and well sealed. The main oil filling parts of the machine are rotating shaft roller bearing, gear movable bearing and sliding surface.

3. Newly installed tires are easy to loosen and should be checked frequently.
4. Pay attention to the normal operation of all parts of the upender.

5. Pay attention to check the wear degree of the easily worn parts of the lathe, and replace the worn parts at any time.
6. Dust and other sundries shall be removed from the underframe plane of the movable device of the upender to avoid serious accidents caused by the movable bearing unable to move on the underframe when the machine encounters immovable materials. Broken.

7. When the lathe rotates the gear, if there is an impact sound, stop immediately for inspection and eliminate it.

Organic composting equipment

In the manufacture of NPK fertilizer and organic fertilizer, it is necessary to make a detailed description and solutions to the wear of machine parts and the common faults in the operation manual. On the other hand, routine maintenance is more important. Compliance routine maintenance can effectively reduce failures and prolong service life.

As a fertilizer granulator manufacturer, customers generally don’t know what kind of granulator they need when consulting us. The difference of fertilizer granulator is to select the appropriate granulation method according to the application requirements of materials. Zhengzhou Shengshi Machinery Co., Ltd. is here to introduce the method of fertilizer granulation and provide basis for customers to purchase fertilizer production equipment.

Fertilizer granulation equipment is just a general term. According to the fertilizer manufacturing process, it is mainly divided into wet method and dry method:

1. Wet granulation equipment: the main target material moisture content is more than 20%. There are many kinds of equipment and processing methods for wet granulation. For example: disc granulator, drum granulator, organic fertilizer granulator. This granulation method has continued. Through the application environment and processing requirements of different materials, the equipment has made great progress in continuous improvement.

For example, the particle size of organic fertilizer granulator is mostly between 1mm-6mm. Compared with wet granulation, dry granulation has the advantages of low energy consumption, environmental protection, no drying, no water and adhesive, and will not change the properties of materials; This is also the advantage of dry granulation different from wet granulation. Wet granulation equipment is more suitable for large-scale production of industrialized nitrogen, phosphorus and potassium fertilizer production line.

2. Dry granulation equipment: mainly refers to products with low moisture content. Generally, the water content below 10% is the zero boundary value. (very few materials can reach 16%, for example, some materials only contain crystal water). The particles produced by dry granulation are mostly irregular particles (such as common granular potassium fertilizer). The particle shape is generally similar to the shape of small gravel.

With the current industrial promotion and environmental protection requirements becoming more and more strict, many chemical and building materials powders need to form particles. Double roll extrusion granulator and flat molding granulator are commonly used in industry and agriculture.

More different types of granulators, go to https://fertilizergranulatormanufacturer.com/

Q: what is soil testing and formulated fertilization?
A: Soil testing: testing soil nutrient content;
Formula: put forward scientific fertilization measures (ratio, dosage, period and method) according to crop fertilization law, soil fertility and fertilizer utilization rate
Q: can rice use nitrate nitrogen? No.
A: nitric oxide is easy to leach.
Q: what are physiological acid fertilizers?
A: Ammonium sulfate, ammonium chloride, etc. should be used in northern alkaline soil.
Q: Characteristics of granulating production line:
A: 1. The design of spiral section of mixing section is reasonable and unique, the mixing is uniform, and the feeding and discharging is fast
2. Computer automatic batching / mixing / packaging in one, using the cage feeding mode, small area, less labor, less investment.
3. The whole equipment is made of stainless steel, corrosion resistance, long service life.
4. The following are pictures of applicable granulation production line:

Q: what is chemical acid fertilizer?
A: Superphosphate is suitable for alkaline soil in North China.

Q: what is chemical alkaline fertilizer?
A: Phosphorus magnesium fertilizer, ash.
First of all, they can not be mixed with farmyard manure, ammonium nitrogen fertilizer and straw ash as mulching fertilizer.

Q: can urea be watered immediately?
A: No, urea is easily lost.
Do not water immediately after fertilization, it can be converted into ammonium bicarbonate in 2-3 days in summer, and the effect of re watering is better.

Q: can ammonium bicarbonate be applied to the soil surface?
A: No, it should be covered with soil. Due to the application of ammonium bicarbonate on the soil surface, most of the nutrients will volatilize into the air, and the utilization rate is very low. More details, go to https://organicfertilizerplants.com/

Q: how to improve the utilization rate of phosphate fertilizer?
-A: 1. Mixed organic fertilizer.
2. Concentrated application as base fertilizer.
3. Priority should be given to winter crops and legumes;
4. Combined application of nitrogen, phosphorus and potassium.
5. Sandy soil and dry land are preferred;
6. After effect of rational utilization of phosphate fertilizer.

Q: can urea be absorbed by crop roots?
A: after urea is converted into ammonium nitrogen, it can be absorbed by crops.

Q: why is the application of potassium sulfate compound fertilizer easy to cause soil hardening?
A: the main reason is the formation of CaSO4 (gypsum).

There are several factors affecting the product quality and efficiency of commercial organic fertilizer production, equipment being the really important one. Therefore, manufacturers must pick the most suitable fertilizer machines. In this article, we’ll glance at the various processes involved in commercial organic fertilizer production, together with the organic fertilizer machines sx that happen to be much suitable for application.

There are actually mainly two processes involved with commercial organic fertilizer production. The initial one is safe organic waste treatment procedure, which can be using compost-making materials through fermentation and decomposition. The key raw materials needed here include fermentation organic industrial waste, food, paper filter mud, crop stalks, candy pomace, garbage, municipal sewage sludge, animal manure, etc. The heat generated with the thermophilic bacteria kills all pathogenic microorganisms, eggs, worms, protozoa, bacteria, and viruses which may inhabit wastes.

The other portion of the process may be the granulation of composting material. The main benefits associated with organic granulation will be to ensure organic fertilizer production that has stable nutrient content, great commercial properties, and fertilizer efficiency available for purchase, transportation, and additional storage.

Organic Materials Fermentation and Decomposition

This process typically utilizes aerobic fermentation since the working principle of compact treatment during commercial industrial manufacturing of organic fertilizer. Generally, this process contains material pre-treatment, solid-liquid separation, fermentation, decomposition, and turning. Studies have revealed how the working principle from the fermentation process entails the microbial decomposition of available organic matter.

The main fermentation parameters here are the (C: N) ratio, humidity, temperature, and gas. Therefore, the basic technology in the regulation is always to allow the right environment to the involved aerobic microorganisms. Heap mild pH value rising results in nitrogen volatilization losses during the retting process. So, lowering nitrogen loss and avoiding excessive organic matter decomposition of your respective organic fertilizer are definitely the essentials to further improve the caliber of the organic fertilizer. All of those problems may be solved by adjusting the (C: N) ratio, pH, moisture, temperature, governing the fermentation time, and improving material pre-treatment.

Fermented Organic Material Granulation

The characteristics of fermented organic materials include granulating difficulty, poor adhesion, and coarse texture. Fermented organic material granulation has become a crucial component of organic fertilizer production for a while now. It could be in disc granulation organic fertilizer production line and extrusion granulator organic production line. So, what are the machines used?

– Extrusion granulation

When composting material with the correct quantity of inorganic fertilizer, you can use a flat die extrusion granulator for extrusion. The production has strict demands of materials selection, and also pre-treatment. Additionally, it requires to alter to the most appropriate water content. As well, it needs good adhesion and fine texture. It features an easy process, no drying needed, coarse columnar grains, high product water content, and uniform particle size. Nevertheless, it provides collapsibility within the transportation and storage process, as well as low production capacity.

– Disc granulation

A disc fertilizer granulation technology can granulate almost all organic materials. Once the material dries and gets finely pulverized by using a sufficient level of fertilizer, materials are brought to a disc granulator machine.

– New type granulation

It requires the use of the latest type of organic fertilizer granulator, which can be a professional fertilizer granulator machine. The machine could be beneficial in all kinds of organic matters. No drying and crushing are needed in organic fertilizer production.

Compost Tank aerobic fermentation process is mainly used to produce bio fertilizer granulator, which is used in bio fertilizer production line. In the fertilizer manufacturing process, it is equipped with fertilizer equipment to complete the biological fertilizer manufacturing process.

In the biological fertilizer production line, the tank aerobic fermentation process is a method to complete the biological fertilizer production process. The production process mainly includes raw material processing, adding bacteria, and then using horizontal mixer to mix it with other raw materials.

Add bacteria twice and mix them. If the fertilizer is made into a granulator, the fertilizer granulator is used to make a bio organic fertilizer granulator. In the fertilizer manufacturing process with aerobatic composting machine, it is equipped with dryer and fertilizer cooler to dry and cool fertilizer granulator.

 

In the biological fertilizer production line, not only these fertilizer equipment are equipped to complete the production process, but also other series of fertilizer equipment for compost making are equipped to complete the production process, such as fertilizer packaging machine to complete the final fertilizer production process.

Biological fertilizer production line is mainly used for the production of biological organic fertilizer granulator. In addition to the biological fertilizer production line to be designed, these fertilizer equipment are also used in the production process of NPK fertilizer to produce NPK fertilizer granulator.

Organic fertilizer is produced by the fertilizer production equipment with complete equipment. The raw materials can be chicken manure, cow manure, etc. various fertilizer production lines are designed according to different raw materials.

The disc pelletizing organic fertilizer production line has the advantages of low price, high cost performance and simple operation, and is especially suitable for pelletizing chicken manure organic fertilizer. Here, we will introduce the granulation technology of large-scale chicken manure pan. Organic fertilizer production line.

1. For the composting of large-scale chicken manure production line, it is usually not necessary to occupy too much space, and the walking dumper can be used for dumping and fermentation. With the gradual dehydration of materials, the cutter shaft with crushing device can effectively crush the plate formed in the fertilizer fermentation process, which not only saves the crusher, but also greatly improves the utilization rate of materials. Crushing efficiency and cost reduction fundamentally solve the problem that production capacity is affected by crushing mechanism.

2. The fermented materials are added into the disc granulator for granulation. The angle of the large disc chicken manure granulator adopts a full circle structure. In the production process, the appropriate amount of water is added to make the materials collide to form a disc granulator. The disc granulator has three outlets, which is convenient for intermittent production, greatly reduces the intensity and improves the labor efficiency.

3. After granulation, the moisture and strength of the material can not reach the standard and need to be dried. The rotary chicken manure dryer makes full use of the function of the board to make the material fully contact with the hot air generated. Through the hot blast stove, the material is dried and the strength is improved.

4. The dried and cooled materials are transported to the screening equipment through the belt conveyor to screen the granular organic fertilizer and fine powder organic fertilizer. The fine powder organic fertilizer can be sent to the disc granulator through the return belt for new granulation, forming a complete production cycle.
5. Finally, the qualified organic fertilizer is sent to the automatic packaging machine for packaging. The general fertilizer production process around these processes needs these fertilizer equipment to complete the complete production process.

The above small-scale weaving and finishing process is a complete large-scale chicken manure organic fertilizer production line process. Disc granulation organic fertilizer production line is suitable for organic fertilizer production line with an annual output of less than 10000. If you want to know more about the process of organic fertilizer equipment, please contact us. We are a professional fertilizer machinery manufacturer, and we have also designed a biological fertilizer production line to manufacture biological fertilizer Machine fertilizer.

Organic fertilizer granulator includes plate type organic fertilizer granulator, ring mold type organic fertilizer granulator, roller type organic fertilizer granulator, hammer type organic fertilizer granulator, disc type organic fertilizer granulator and drum type organic fertilizer granulator. Fertilizer pelletizer, drum type organic fertilizer pelletizer, etc. include almost all organic fertilizer pelletizers except tower type pelletizer and condensing pelletizer, covering the commonly used organic fertilizer pelletizing equipment in industry. In fact, organic fertilizer powder is the most suitable fertilizer for crops.

The fertilizer has the advantages of simple production process, low processing cost, less harmful components and fast absorption of crops. However, with the popularization of mechanical fertilization and the disadvantages of powder transportation, people gradually tend to organic fertilizer granulation, so the organic fertilizer granulator was born.

The traditional organic fertilizer granulator is disc type organic fertilizer granulator, drum type granulator and drum type organic fertilizer granulator. The equipment plays an important role in the later stage of the organic fertilizer granulator. It has made a great contribution to the experience accumulation of organic fertilizer granulator. Disc type organic fertilizer granulator, drum type organic fertilizer granulator and drum type organic fertilizer granulator have the advantages of simple operation, less equipment failure and high output. However, the disadvantages of these organic fertilizer granulators are high moisture content, low particle density, high broken bagging rate, high dust content and uneven particle size. Through these shortcomings, people gradually carry out the transformation and renewal of the equipment.

Now the common organic fertilizer granulator on the market is flat mold organic fertilizer granulator or new horizontal centrifugal granulator. Plate type organic fertilizer granulator has the characteristics of high pressure, easy to adjust the gap between the mold pressure wheels, high density of pressed particles, low dust content in the working environment, low moisture content of particles, and easy drying of finished products.

However, this kind of organic fertilizer pelletizer with flat mould can only compress cylindrical particles, and can hardly do anything for spherical particles. The new type horizontal granulator can embody the advantages of organic fertilizer particles, especially spherical particles. The basic use process is the combination of high-speed rotation, forced granulation, friction and polishing, which changes the traditional granulation process of large investment, complex process and repeated links, and then produces spherical organic fertilizer particles.

Zhengzhou SX heavy industry compound fertilizer equipment has a complete set of fertilizer granulators, such as disc granulator, drum granulator, roller granulator and rotary coating machine, which are well received by users

The disc granulator of compound fertilizer equipment adopts the overall arc structure, and the granulation rate is more than 85%. The main body of the disc granulator is equipped with three discharge outlets, which is convenient for intermittent production operation, greatly reduces the labor intensity and improves the labor efficiency.

The machine and motor are driven by flexible belt. The belt starts smoothly, which reduces the impact of the buffer and prolongs the service life of the equipment. Disc granulation the bottom of the disc is reinforced by a number of radiant steel plates, which is durable and never deformed. The base of disc granulator of compound fertilizer equipment is designed to be thicker, heavier and firmer, without anchor bolts, and runs smoothly; the gear of main machine is quenched with high frequency, and its service life is doubled.

Compound fertilizer equipment disc granulator is widely used in powder, materials or small pieces of various non viscous materials. It can be used for granulation of compound fertilizer, medicine, chemical industry, feed, coal, metallurgy and other raw materials. Uniform granulation, high granulation rate, stable operation, strong equipment, long service life and other advantages.

Drum granulator is one of the key granulating equipment of compound fertilizer equipment, which is suitable for cold, hot granulation and large-scale production of high, medium and low concentration compound fertilizer. The main working method is wet granulation of agglomerates. After adjusting the humidity, the basic fertilizer will have a complete chemical reaction in the cylinder body through a certain amount of water or steam. Under certain liquid phase conditions, the rotation of the cylinder can make the material particles produce extrusion force and agglomerate into balls again.

The production process of compound fertilizer and NPK fertilizer is inseparable from the drum granulator. In the last article, we mentioned the use of drum granulation compound fertilizer equipment. Let’s review the working principle of drum granulator.

Drum granulation equipment is mainly composed of drum, front support wheel, rear support wheel, big gear, reducer, motor, etc. The inner part is composed of granulation area, feed area, steam nozzle and annular ring. When working, powdery raw materials and returned raw materials are added from the feeding port, and the rotating roller rotates upward with the animal material layer.

When it reaches a certain height, the material will fall along the arc track under the action of gravity and inertial force. Steam or water is injected into the cylinder and then sprayed on the rolling material layer to condense the material into particles. There are many problems in the use of drum granulation compound fertilizer production line. For example, the lining of the drum granulation equipment needs frequent maintenance at high temperature, and there is material agglomeration on the inner wall of the granulation equipment in the drum granulation equipment. How to solve these problems? Let’s take a look at today’s focus, drum granulation compound fertilizer production equipment transformation.

The purpose of technical transformation of drum granulator fertilizer production equipment is to provide a granulator with non sticky inner wall and elastic adjustment of the position of the retaining ring, so as to achieve balanced and stable load, so as to produce high-quality compound fertilizer and adapt to the changes of high, medium and low concentration compound fertilizer types.

After years of research and test, Zhengzhou SX compound fertilizer equipment manufacturer found that chloroprene rubber was used as lining of pelletizing equipment. During operation, when the material reaches the lowest point through the cylinder, the weight of the material will be the difference between the rubber film and the cylinder wall. The indoor air is discharged from the granulation tube with breathing hole, which is the largest contact area between materials. When the material moves to a certain height with the roller, the material will fall and roll under the action of gravity and pressure, and the material will hardly adhere to the film. This fundamentally solves the problem that the material adheres to the inner wall and scabs, and the particle size of the material is uniform and beautiful.