Granules are an important part of organic fertilizer equipment. If organic fertilizer is made into particles, there must be organic fertilizer granulators. At present, there are several types of organic fertilizers on the market, including disc particlers, flat membrane granulators and roller extruders.

The granules are mainly performed by mixing granules, squeezing granules and spray drying.

The role of organic fertilizer equipmnent is to make organic fertilizer. Organic fertilizer granulator uses pressure to condense the solid material, and then squeeze out the material through two reverse rotating rotations, and the roller is driven by an eccentric sleeve or a hydraulic system.

When the solid material is squeezed, the air between the powder particles should be removed first to re -arrange the particles to eliminate the gap between the materials.

Organic fertilizers have several advantages after making organic manureinto fertilizer, which can make the land easier to digest, so that organic fertilizer can be quickly combined with the land. Transport, so we can put it directly into the bag to transport. The fourth warehouse is convenient for us to store it in the warehouse after air -drying, without worrying about the deterioration or rotten of organic fertilizers.

More different info on organic fertilizer machines, welcome go to https://www.fertilizerplantcost.com/

As a fertilizer granulator manufacturer, customers generally don’t know what kind of granulator they need when consulting us. The difference of fertilizer granulator is to select the appropriate granulation method according to the application requirements of materials. Zhengzhou Shengshi Machinery Co., Ltd. is here to introduce the method of fertilizer granulation and provide basis for customers to purchase fertilizer production equipment.

Fertilizer granulation equipment is just a general term. According to the fertilizer manufacturing process, it is mainly divided into wet method and dry method:

1. Wet granulation equipment: the main target material moisture content is more than 20%. There are many kinds of equipment and processing methods for wet granulation. For example: disc granulator, drum granulator, organic fertilizer granulator. This granulation method has continued. Through the application environment and processing requirements of different materials, the equipment has made great progress in continuous improvement.

For example, the particle size of organic fertilizer granulator is mostly between 1mm-6mm. Compared with wet granulation, dry granulation has the advantages of low energy consumption, environmental protection, no drying, no water and adhesive, and will not change the properties of materials; This is also the advantage of dry granulation different from wet granulation. Wet granulation equipment is more suitable for large-scale production of industrialized nitrogen, phosphorus and potassium fertilizer production line.

2. Dry granulation equipment: mainly refers to products with low moisture content. Generally, the water content below 10% is the zero boundary value. (very few materials can reach 16%, for example, some materials only contain crystal water). The particles produced by dry granulation are mostly irregular particles (such as common granular potassium fertilizer). The particle shape is generally similar to the shape of small gravel.

With the current industrial promotion and environmental protection requirements becoming more and more strict, many chemical and building materials powders need to form particles. Double roll extrusion granulator and flat molding granulator are commonly used in industry and agriculture.

More different types of granulators, go to https://fertilizergranulatormanufacturer.com/

As one of the mainstream equipment of NPK fertilizer production line, compound fertilizer equipment must have its advantages. Because the compound fertilizer equipment can produce a variety of fertilizers, especially the coated fertilizer used in the current market. Coated fertilizer was boldly conceived as early as the beginning of last century. Through efforts, it finally realized and entered the era of coated fertilizer.

Advantages of coated fertilizer:

1. It can reduce the loss of fertilizer nutrients and significantly improve the utilization rate of fertilizer;
2. Avoid excessive fertilization and soil hardening of dry crops.;
3. Prevent the accumulation of nitrate in soil, pollute the environment and even poison human and livestock due to large amount of nitrogen fertilizer;

4. It can coordinate crop nutrient supply, implement balanced fertilization and achieve high quality and high yield;
5. Reduce the times of fertilization and save labor and time;
6. It is suitable for mechanized fertilization and can greatly improve the work efficiency of large-scale fertilization.

Selection principles of coating materials

Coating material is the material basis to ensure the function of coated fertilizer. In order to ensure the expected effect of coating fertilizer, the selected coating material must meet the following requirements.

1. Adhesion. After surface treatment, the granular fertilizer contacts with the powder of the coating material in the disc granulation equipment to make the coating material adhere to the fertilizer surface evenly, and finally seal the surface with a covering agent.
2. Spraying. The coating material is melted and sprayed on the fertilizer in a disc fertilizer granulator or drum fertilizer granulator, and then treated with an appropriate treatment agent.
3. Put the fertilizer to be coated together with the coating material into the fluidized bed and fully mix to form uniform particle coated fertilizer.
The above is the material selection requirements of coated fertilizer produced by compound fertilizer equipment and the advantages of coated fertilizer. Moreover, the production of this coated fertilizer is relatively simple compared with other fertilizers, and it is also the choice of fertilizer manufacturers who have just entered this industry.

More detailed info, go to https://compostturnermachine.com/phosphatic-granule-fertilizer-production-line-in-uzbekistan/

What are the differences between organic and inorganic compound fertilizer, organic fertilizer and bio organic fertilizer and fertilizer equipment to be equipped on fertilizer production line?

Organic inorganic compound fertilizer is a kind of compound fertilizer containing both organic matter and chemical fertilizer. It is a kind of fertilizer obtained by harmless and effective treatment of manure, pea and other organic matter through microbial fermentation and adding appropriate amount of organic fertilizer. Fertilizer, humic acid, amino acid, etc., pelletizing or direct mixing.

Organic fertilizer is a kind of slow effect fertilizer produced by the fermentation of animal and plant residues, feces and biological waste. The main component of organic fertilizer is organic matter. After being applied to the soil, it can continuously release various nutrients for plants to absorb. Through microbial decomposition, it can provide comprehensive nutrition for long-term fertilized crops. Organic fertilizer is the main raw material for soil improvement, which can enhance the ability of soil water and fertilizer protection, improve plant yield and quality. The main nutrients of green food production.

Bio organic fertilizer produced by bio fertilizer production line sx plante is a kind of compound fertilizer by adding specific functional microorganisms to organic fertilizer. The function of bio organic fertilizer is to increase soil nutrients and improve soil biological activity. Functional bacteria and organic matter can improve the soil and promote the release of soil fixed nutrients.

They are rich in organic matter, which can improve soil structure and increase soil nutrients. Both organic-inorganic compound fertilizer and organic fertilizer contain a certain amount of nitrogen, phosphorus and potassium.

Generally, bio organic fertilizers do not contain nitrogen, phosphorus and potassium.
Organic inorganic compound fertilizer: the content of organic matter in organic-inorganic compound fertilizer is not less than 20%, and the total nitrogen, phosphorus and potassium is not less than 15%.

Organic fertilizer: the content of organic matter in organic fertilizer is not less than 30%, the content of total nitrogen, phosphorus and potassium is not less than 4%, and not more than 15%.

Bio organic fertilizer: the content of organic matter in bio organic fertilizer shall not be less than 25%, and the number of effective living bacteria shall not be less than 20 million / g.
Organic fertilizer production line

Chemical fertilizer equipment:
In the process of chemical fcompound ertilizer production, different types and series of chemical fertilizer production equipment should be equipped to complete the production process. General fertilizer production equipment mainly includes fertilizer mixer, fertilizer crusher, granulator, etc. It can be used in organic fertilizer production line.

Zhengzhou SX heavy industry teaches you the maintenance method of compound fertilizer granulator.

Machine maintenance: Bearing crusher bearing is full load, so good lubrication bearing life has a great relationship, it directly affects the service life and availability of the machine, and requires lubricating oil must be clean, seal must be good, and main engine oil: rotary bearing; rolling bearing; gear movable bearing and sliding plane. Newly installed tires are easy to loosen and must be checked frequently. Please note that the machine components are working properly.

Check the wear degree of vulnerable parts and pay attention to replace them at any time. When placing the underframe of the movable unit, dust and other substances should be removed to prevent the machine from moving these substances to the underframe when the movable bearing fails, which may lead to serious accidents.

Bearing oil temperature if the rotating gear is in normal operation, if there is impact, please stop the inspection immediately and eliminate it.
Installation and commissioning: the equipment shall be horizontally installed in the concrete on the ground, and the bolts shall be fixed on the ground. When installing, please pay attention to the main body and vertical height.

After installation, if you are welcome to tighten the bolt and the host (such as the door), please tighten it. The switch is controlled according to the power configuration of the equipment. After inspection, no-load test, test normal production.

The maintenance of fertilizer granulator from SXFGF is a very important and frequent work. It should be operated and maintained in close cooperation with full-time duty personnel.

There are several factors affecting the product quality and efficiency of commercial organic fertilizer production, equipment being the really important one. Therefore, manufacturers must pick the most suitable fertilizer machines. In this article, we’ll glance at the various processes involved in commercial organic fertilizer production, together with the organic fertilizer machines sx that happen to be much suitable for application.

There are actually mainly two processes involved with commercial organic fertilizer production. The initial one is safe organic waste treatment procedure, which can be using compost-making materials through fermentation and decomposition. The key raw materials needed here include fermentation organic industrial waste, food, paper filter mud, crop stalks, candy pomace, garbage, municipal sewage sludge, animal manure, etc. The heat generated with the thermophilic bacteria kills all pathogenic microorganisms, eggs, worms, protozoa, bacteria, and viruses which may inhabit wastes.

The other portion of the process may be the granulation of composting material. The main benefits associated with organic granulation will be to ensure organic fertilizer production that has stable nutrient content, great commercial properties, and fertilizer efficiency available for purchase, transportation, and additional storage.

Organic Materials Fermentation and Decomposition

This process typically utilizes aerobic fermentation since the working principle of compact treatment during commercial industrial manufacturing of organic fertilizer. Generally, this process contains material pre-treatment, solid-liquid separation, fermentation, decomposition, and turning. Studies have revealed how the working principle from the fermentation process entails the microbial decomposition of available organic matter.

The main fermentation parameters here are the (C: N) ratio, humidity, temperature, and gas. Therefore, the basic technology in the regulation is always to allow the right environment to the involved aerobic microorganisms. Heap mild pH value rising results in nitrogen volatilization losses during the retting process. So, lowering nitrogen loss and avoiding excessive organic matter decomposition of your respective organic fertilizer are definitely the essentials to further improve the caliber of the organic fertilizer. All of those problems may be solved by adjusting the (C: N) ratio, pH, moisture, temperature, governing the fermentation time, and improving material pre-treatment.

Fermented Organic Material Granulation

The characteristics of fermented organic materials include granulating difficulty, poor adhesion, and coarse texture. Fermented organic material granulation has become a crucial component of organic fertilizer production for a while now. It could be in disc granulation organic fertilizer production line and extrusion granulator organic production line. So, what are the machines used?

– Extrusion granulation

When composting material with the correct quantity of inorganic fertilizer, you can use a flat die extrusion granulator for extrusion. The production has strict demands of materials selection, and also pre-treatment. Additionally, it requires to alter to the most appropriate water content. As well, it needs good adhesion and fine texture. It features an easy process, no drying needed, coarse columnar grains, high product water content, and uniform particle size. Nevertheless, it provides collapsibility within the transportation and storage process, as well as low production capacity.

– Disc granulation

A disc fertilizer granulation technology can granulate almost all organic materials. Once the material dries and gets finely pulverized by using a sufficient level of fertilizer, materials are brought to a disc granulator machine.

– New type granulation

It requires the use of the latest type of organic fertilizer granulator, which can be a professional fertilizer granulator machine. The machine could be beneficial in all kinds of organic matters. No drying and crushing are needed in organic fertilizer production.

What are the disadvantages of direct processing of immature agricultural products into farmland or simple drying in organic fertilizer production line? Although animal manure is a good organic fertilizer, there are many disadvantages of chemical fertilizer if immature animal manure is directly used in farmland or simply used as organic fertilizer for drying.

1. Infection of diseases and insect pests: the direct application of immature organic matter will lead to the spread of diseases and insect pests, crop diseases, and also affect the health of consumers of agricultural products.

2. In the process of chemical fertilizer production, if the raw materials are composted without organic fertilizer, they will be fermented and the seedlings will be burned: after fertilizing the unfermented raw fertilizer, the raw fertilizer will start to ferment under the condition of water and other fermentation conditions, and the heat generated by fermentation will affect the growth of agricultural crops.

3. Soil anoxia: organic matter will consume oxygen in the soil during differentiation, which will limit the growth of crops. Therefore, compost can only be used after harmless treatment.

4. Low fertilizer utilization rate: most of the unfermented and rotten organic fertilizers in the organic fertilizer production line or biological fertilizer production line are in the organic state or slow action state, which can not be directly absorbed and utilized by crops, but can only be absorbed and used after being differentiated and transformed by crops.

No need to use and transport directly, large volume and moisture content. Therefore, compost can only be used after harmless decomposition and treatment. More detailed info, welcome go to https://fertilizerplantequiment.com/

Organic fertilizer is produced by the fertilizer production equipment with complete equipment. The raw materials can be chicken manure, cow manure, etc. various fertilizer production lines are designed according to different raw materials.

The disc pelletizing organic fertilizer production line has the advantages of low price, high cost performance and simple operation, and is especially suitable for pelletizing chicken manure organic fertilizer. Here, we will introduce the granulation technology of large-scale chicken manure pan. Organic fertilizer production line.

1. For the composting of large-scale chicken manure production line, it is usually not necessary to occupy too much space, and the walking dumper can be used for dumping and fermentation. With the gradual dehydration of materials, the cutter shaft with crushing device can effectively crush the plate formed in the fertilizer fermentation process, which not only saves the crusher, but also greatly improves the utilization rate of materials. Crushing efficiency and cost reduction fundamentally solve the problem that production capacity is affected by crushing mechanism.

2. The fermented materials are added into the disc granulator for granulation. The angle of the large disc chicken manure granulator adopts a full circle structure. In the production process, the appropriate amount of water is added to make the materials collide to form a disc granulator. The disc granulator has three outlets, which is convenient for intermittent production, greatly reduces the intensity and improves the labor efficiency.

3. After granulation, the moisture and strength of the material can not reach the standard and need to be dried. The rotary chicken manure dryer makes full use of the function of the board to make the material fully contact with the hot air generated. Through the hot blast stove, the material is dried and the strength is improved.

4. The dried and cooled materials are transported to the screening equipment through the belt conveyor to screen the granular organic fertilizer and fine powder organic fertilizer. The fine powder organic fertilizer can be sent to the disc granulator through the return belt for new granulation, forming a complete production cycle.
5. Finally, the qualified organic fertilizer is sent to the automatic packaging machine for packaging. The general fertilizer production process around these processes needs these fertilizer equipment to complete the complete production process.

The above small-scale weaving and finishing process is a complete large-scale chicken manure organic fertilizer production line process. Disc granulation organic fertilizer production line is suitable for organic fertilizer production line with an annual output of less than 10000. If you want to know more about the process of organic fertilizer equipment, please contact us. We are a professional fertilizer machinery manufacturer, and we have also designed a biological fertilizer production line to manufacture biological fertilizer Machine fertilizer.

Due to the promotion of organic fertilizer in recent years, the organic fertilizer equipment has also been well developed, and has a broad prospect in the future. Only by improving the quality of the organic fertilizer manufacturing machine can the quality of the organic fertilizer be improved. Only by adding new granulator and advanced technology can we obtain high-quality fertilizer products.

In order to improve the quality of organic fertilizer sales and improve the competitiveness of enterprises in the industry, we must start with the quality source. As a manufacturer of organic fertilizer production line, we have always been adhering to the concept of accepting challenges, constantly innovating and reforming, and serving the concept of providing assured products and meticulous services, and strive to become the leader line enterprise of organic fertilizer production.

Among the three ways of fertilizer granulation, the disc granulator is more suitable for the granulation of organic and inorganic compound fertilizer, and the effect is ideal. The disc granulator is mainly composed of disc granulator, injection system, transmission device, support, etc. Drum granulator is suitable for the granulation of organic fertilizer and NPK fertilizer in large fertilizer plants, and is widely used in various industrial fields.
Organic fertilizer granulation equipment
Maintaining organic fertilizer is also one of the measures to improve the good operation of organic fertilizer equipment. Only when the equipment quality is improved will the product quality be improved. There are also options for raw materials. Only good raw materials can produce high quality organic fertilizer. Livestock and poultry manure is not only an important raw material for organic fertilizer production, but also can participate in biogas power generation.

More types granulation equipment for fertilizer production go to https://fertilizergranulatormanufacturer.com/

The organic fertilizer equipment manufacturer of Zhengzhou sx Granulator Manufacturing Factory Industry Co., Ltd. briefly introduced three common types of flat film granulator, roller granulator and organic fertilizer disc granulator.

• Flat Die Granulation Equipment 

1. Flat die granulator from sx factory can produce pellet feed, organic fertilizer and cylindrical granule. It can also be connected with polishing equipment, rolling cylindrical ball into ball at one time without returning ball, high spheroidization rate, good strength and beautiful appearance. Ideal fertilizer granulator for producing organic fertilizer and feed granules.

2. Using pressure wheel, the linear speed of both ends is consistent with the inner and outer rings of the template, there is no dislocation friction between the wheel and the mold, which reduces the resistance and kinetic energy loss, prolongs the service life of the mold, and reduces the production cost.

3. The pressure wheels are evenly arranged, and the operation is stable. At the same time, the pressing area is increased and the production efficiency is improved.

4. The screw center pressure adjustment structure is adopted, and the die gap changes with the die size. It is suitable for different materials to ensure the compaction effect.

5. The machine is equipped with various molds with diameter of Φ 1.5 – Φ 20 mm, which is suitable for granulation of different materials and obtains the best benefit.

• Double Roller Granulation Equipment Technical Specifications

1. Roller extruder granulator is a new generation of granulator developed by our company. It is produced by non drying process at room temperature, and the output is 1-1.5 T / h and 1.5-3 T / h.
2. Less equipment investment, quick effect and good economic benefit. The whole set of equipment layout is compact, scientific and reasonable, advanced technology. Energy saving, no waste discharge, stable operation, reliable operation and convenient maintenance.

3. Wide adaptability of raw materials, suitable for granulation of compound fertilizer, medicine, chemical industry, feed and other raw materials, with high granulation rate. It can produce various concentrations and types of compound fertilizer (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.). Especially for granulating rare earth, potassium fertilizer and ammonium bicarbonate series compound fertilizer.

Disc Granulation Machine Details

1. Organic fertilizer disc granulator (also known as spherical disc) is a volume metering feeding device, which can feed materials evenly and continuously to the next process, and may bear greater warehouse pressure.
2. As a feeding equipment for fine materials, it is actually used to transport various non cohesive materials, such as pulverized coal, cement, clinker, limestone, shale, coal stone, clay, etc. Granular or small material.
3. It can be widely used in concentrator, coal mine, chemical industry, infrastructure and mechanical forging workshop for continuous and uniform quantitative feeding and batching.

4. This machine has simple layout, convenient adjustment and excellent performance. The machine is not suitable for transporting materials with high viscosity, difficult to move and good flow characteristics.
5. Disc granulator has the following advantages: high pelletizing rate, strong roundness, intuitive control, convenient maintenance, etc.
The above three granulators are helped by processing livestock manure into organic fertilizer granules. Chicken manure, pig manure and cow manure of breeding plants can be cleaned and transported at any time. Fresh manure is processed into organic fertilizer by a series of equipment, such as solid-liquid separator and rotary machine, semi wet material crusher, organic fertilizer mixer, dryer, drum screening machine and so on, so as to increase farmers’ income and solve the employment problem of rich labor force.