Organic fertilizer production and bio fertilizer production technology
The production line of organic fertilizer granulating machine and bio fertilizer is designed for the production of bio fertilizer granulating machine. The low price of organic fertilizer and bio organic fertilizer is due to their wide variety of raw materials.

How to use fertilizer manufacturing technology to produce bio fertilizer granulating machine in the complete bio fertilizer production line?
In the process of fertilizer production, different types of fertilizer equipment are equipped to complete the production process. The details are as follows:

Step 1: fermentation

a。 Add fermentation bacteria: 60% of livestock manure, 20% of food bacterial residue, 10% of materials with low water content such as straw (reduce water content to 40%, which is the most suitable water for fermentation), and 1% of bacterial fermenter.

The purpose of adding fungicide is to increase the temperature rising speed and control the fermentation temperature at 65 ℃ ~ 70 ℃. The peculiar smell and bactericidal effect in the fermentation process were eliminated, and the fermentation speed was accelerated, so that the fermentation time was shortened to about 15-20 days;

During fermentation, it should be noted that throwing should be carried out every 2-3 days. If the workload is too large, fermentation throwing machine can be used. The aim is to increase oxygen content, compost needs to be turned over continuously; at the same time, it can make the combination of fermentation bacteria and materials more uniform, increase maturity, and accelerate fermentation maturity.

Production of bio fertilizer

b。 Mashed potatoes after fermentation and ripening:
Because some stem rods are too large to fertilize, it is necessary to crush these materials by semi wet material crusher to prepare the next granulation (the smaller the crushed material, the easier it is to produce grains). The materials of crushing and mixing are powder, which is not conducive to mechanical fertilization.

Step 2: Granulation

If it’s an organic fertilizer manufacturer, it needs to be pelletized and sold. The price of granular organic fertilizer produced in the organic fertilizer production line is much higher than that of the ordinary fermented agricultural fertilizer. That’s why organic fertilizer is a few dollars less expensive and the profit is even more substantial.

a。 Mixing: in the production line of bio fertilizer, add proper amount of urea (and NPK) into the crushed products after fermentation, and stir evenly with horizontal mixer. The state of organic fertilizer has a significant regulatory effect because of the content of NPK.

Although the nutrients of fermented organic fertilizer are rich, NPK content still does not meet the national organic fertilizer content standard. It is necessary to add NPK to the granulation process, smash it into uniform particle size and turn them into powder, which is beneficial to granulation and fertilization.

Granulation: different granulation methods are selected according to water content and production capacity. When the output is large and the water content is high (low cost), the material is dried and cooled evenly by disc granulator to form stirring. Disc granulator is a kind of equipment used in organic fertilizer production line to produce organic fertilizer.

When the production is small and the water content is low (high cost), the mixing granulator no longer needs drying and cooling, and the granulation rate is relatively high, which can reach more than 90%, and the hardness is good and it is not easy to disperse.

c。 Screening: introduce granular materials into the sieve separator, screen and put 3mm materials directly into the packaging link. They can be sold as commodities: Materials less than 3mm that do not meet the standards shall continue until the diameter reaches the standard; return particles larger than 3mm to grinding stage and then make grains.

Compared with traditional composting, organic fertilizer has more development and mature process, and deodorant is added. Therefore, in the process of bio fertilizer production, there is no peculiar smell, and the mature organic fertilizer will not produce secondary maturity in sowing.

At the same time, because of the rich nutrients, the soil structure can be improved and soil hardening avoided; in the seedling combustion; meanwhile, due to the rich nutrient elements, the soil structure can be improved and bacteria can be added to the fermentation process. In the process of decomposition, the nutrients which are not easily decomposed in soil are transformed into the form which is beneficial to plant absorption and improve soil quality.

Due to the promotion of organic fertilizer in recent years, the organic fertilizer equipment has also been well developed, and has a broad prospect in the future. Only by improving the quality of the organic fertilizer manufacturing machine can the quality of the organic fertilizer be improved. Only by adding new granulator and advanced technology can we obtain high-quality fertilizer products.

In order to improve the quality of organic fertilizer sales and improve the competitiveness of enterprises in the industry, we must start with the quality source. As a manufacturer of organic fertilizer production line, we have always been adhering to the concept of accepting challenges, constantly innovating and reforming, and serving the concept of providing assured products and meticulous services, and strive to become the leader line enterprise of organic fertilizer production.

Among the three ways of fertilizer granulation, the disc granulator is more suitable for the granulation of organic and inorganic compound fertilizer, and the effect is ideal. The disc granulator is mainly composed of disc granulator, injection system, transmission device, support, etc. Drum granulator is suitable for the granulation of organic fertilizer and NPK fertilizer in large fertilizer plants, and is widely used in various industrial fields.
Organic fertilizer granulation equipment
Maintaining organic fertilizer is also one of the measures to improve the good operation of organic fertilizer equipment. Only when the equipment quality is improved will the product quality be improved. There are also options for raw materials. Only good raw materials can produce high quality organic fertilizer. Livestock and poultry manure is not only an important raw material for organic fertilizer production, but also can participate in biogas power generation.

More types granulation equipment for fertilizer production go to https://fertilizergranulatormanufacturer.com/

The organic fertilizer equipment manufacturer of Zhengzhou sx Granulator Manufacturing Factory Industry Co., Ltd. briefly introduced three common types of flat film granulator, roller granulator and organic fertilizer disc granulator.

• Flat Die Granulation Equipment 

1. Flat die granulator from sx factory can produce pellet feed, organic fertilizer and cylindrical granule. It can also be connected with polishing equipment, rolling cylindrical ball into ball at one time without returning ball, high spheroidization rate, good strength and beautiful appearance. Ideal fertilizer granulator for producing organic fertilizer and feed granules.

2. Using pressure wheel, the linear speed of both ends is consistent with the inner and outer rings of the template, there is no dislocation friction between the wheel and the mold, which reduces the resistance and kinetic energy loss, prolongs the service life of the mold, and reduces the production cost.

3. The pressure wheels are evenly arranged, and the operation is stable. At the same time, the pressing area is increased and the production efficiency is improved.

4. The screw center pressure adjustment structure is adopted, and the die gap changes with the die size. It is suitable for different materials to ensure the compaction effect.

5. The machine is equipped with various molds with diameter of Φ 1.5 – Φ 20 mm, which is suitable for granulation of different materials and obtains the best benefit.

• Double Roller Granulation Equipment Technical Specifications

1. Roller extruder granulator is a new generation of granulator developed by our company. It is produced by non drying process at room temperature, and the output is 1-1.5 T / h and 1.5-3 T / h.
2. Less equipment investment, quick effect and good economic benefit. The whole set of equipment layout is compact, scientific and reasonable, advanced technology. Energy saving, no waste discharge, stable operation, reliable operation and convenient maintenance.

3. Wide adaptability of raw materials, suitable for granulation of compound fertilizer, medicine, chemical industry, feed and other raw materials, with high granulation rate. It can produce various concentrations and types of compound fertilizer (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.). Especially for granulating rare earth, potassium fertilizer and ammonium bicarbonate series compound fertilizer.

Disc Granulation Machine Details

1. Organic fertilizer disc granulator (also known as spherical disc) is a volume metering feeding device, which can feed materials evenly and continuously to the next process, and may bear greater warehouse pressure.
2. As a feeding equipment for fine materials, it is actually used to transport various non cohesive materials, such as pulverized coal, cement, clinker, limestone, shale, coal stone, clay, etc. Granular or small material.
3. It can be widely used in concentrator, coal mine, chemical industry, infrastructure and mechanical forging workshop for continuous and uniform quantitative feeding and batching.

4. This machine has simple layout, convenient adjustment and excellent performance. The machine is not suitable for transporting materials with high viscosity, difficult to move and good flow characteristics.
5. Disc granulator has the following advantages: high pelletizing rate, strong roundness, intuitive control, convenient maintenance, etc.
The above three granulators are helped by processing livestock manure into organic fertilizer granules. Chicken manure, pig manure and cow manure of breeding plants can be cleaned and transported at any time. Fresh manure is processed into organic fertilizer by a series of equipment, such as solid-liquid separator and rotary machine, semi wet material crusher, organic fertilizer mixer, dryer, drum screening machine and so on, so as to increase farmers’ income and solve the employment problem of rich labor force.

The equipment needed for the production of biological fertilizer accelerates the development of green organic agriculture and the historical inevitability of the production and development of green organic agriculture. Since the history of mankind, agricultural production has roughly experienced the development stage from primitive agriculture, traditional agriculture, oil agriculture to green organic agriculture.

Nowadays, the world’s environmental protection, resource recovery and recycling are important topics to be studied in the 21st century. How to use advanced bio organic fertilizer equipment and technology to transform the decomposable organic matter accumulated in the garbage on the mountain into treasure, so as to make high-efficiency organic fertilizer return to nature and ensure the quality of human life has become a major problem. We are now facing a challenge.

At present, there are three known waste disposal methods, namely landfill, incineration and bioengineering. Incineration method: Although this method is more advanced, it is very expensive and has no social benefits. In the process of incineration, air pollution will also be caused. Bioengineering technology treatment method: this method has the advantages of low investment, high efficiency and high safety. The new bio organic fertilizer manufacturing equipment makes use of the rapid metabolism and effective fermentation of microorganisms to transform all decomposable organic matter in garbage into stable and efficient bio organic fertilizer in a short time.

Collection of correct raw materials, selection of efficient organic fertilizer equipment, various high-quality additives and well-trained on-site technology are important factors for the success of the production process. A. Forklift handling capacity: Based on 10 hours per day, the product humidity is 20%, the particle size is 6 mm, and the handling capacity is between 500 tons and 800 tons.

Function: to separate the final bio organic fertilizer, impurities and large particles of unfermented organic matter. B. Deodorization system. The deodorization system is installed on the mixer. It uses the power generated by the forklift diesel engine to increase the pressure of the deodorization system, so that the liquid deodorant can be transformed into mist and sprayed on the garbage, so as to achieve the effect of rapid deodorization. C conveying system: used to assist in the selection of recyclable waste. D packaging equipment: the efficiency of the equipment is 18 bags and 25 kg bags per minute.

Organic fertilizer granulator includes plate type organic fertilizer granulator, ring mold type organic fertilizer granulator, roller type organic fertilizer granulator, hammer type organic fertilizer granulator, disc type organic fertilizer granulator and drum type organic fertilizer granulator. Fertilizer pelletizer, drum type organic fertilizer pelletizer, etc. include almost all organic fertilizer pelletizers except tower type pelletizer and condensing pelletizer, covering the commonly used organic fertilizer pelletizing equipment in industry. In fact, organic fertilizer powder is the most suitable fertilizer for crops.

The fertilizer has the advantages of simple production process, low processing cost, less harmful components and fast absorption of crops. However, with the popularization of mechanical fertilization and the disadvantages of powder transportation, people gradually tend to organic fertilizer granulation, so the organic fertilizer granulator was born.

The traditional organic fertilizer granulator is disc type organic fertilizer granulator, drum type granulator and drum type organic fertilizer granulator. The equipment plays an important role in the later stage of the organic fertilizer granulator. It has made a great contribution to the experience accumulation of organic fertilizer granulator. Disc type organic fertilizer granulator, drum type organic fertilizer granulator and drum type organic fertilizer granulator have the advantages of simple operation, less equipment failure and high output. However, the disadvantages of these organic fertilizer granulators are high moisture content, low particle density, high broken bagging rate, high dust content and uneven particle size. Through these shortcomings, people gradually carry out the transformation and renewal of the equipment.

Now the common organic fertilizer granulator on the market is flat mold organic fertilizer granulator or new horizontal centrifugal granulator. Plate type organic fertilizer granulator has the characteristics of high pressure, easy to adjust the gap between the mold pressure wheels, high density of pressed particles, low dust content in the working environment, low moisture content of particles, and easy drying of finished products.

However, this kind of organic fertilizer pelletizer with flat mould can only compress cylindrical particles, and can hardly do anything for spherical particles. The new type horizontal granulator can embody the advantages of organic fertilizer particles, especially spherical particles. The basic use process is the combination of high-speed rotation, forced granulation, friction and polishing, which changes the traditional granulation process of large investment, complex process and repeated links, and then produces spherical organic fertilizer particles.