Granules are an important part of organic fertilizer equipment. If organic fertilizer is made into particles, there must be organic fertilizer granulators. At present, there are several types of organic fertilizers on the market, including disc particlers, flat membrane granulators and roller extruders.

The granules are mainly performed by mixing granules, squeezing granules and spray drying.

The role of organic fertilizer equipmnent is to make organic fertilizer. Organic fertilizer granulator uses pressure to condense the solid material, and then squeeze out the material through two reverse rotating rotations, and the roller is driven by an eccentric sleeve or a hydraulic system.

When the solid material is squeezed, the air between the powder particles should be removed first to re -arrange the particles to eliminate the gap between the materials.

Organic fertilizers have several advantages after making organic manureinto fertilizer, which can make the land easier to digest, so that organic fertilizer can be quickly combined with the land. Transport, so we can put it directly into the bag to transport. The fourth warehouse is convenient for us to store it in the warehouse after air -drying, without worrying about the deterioration or rotten of organic fertilizers.

More different info on organic fertilizer machines, welcome go to https://www.fertilizerplantcost.com/

As one of the mainstream equipment of NPK fertilizer production line, compound fertilizer equipment must have its advantages. Because the compound fertilizer equipment can produce a variety of fertilizers, especially the coated fertilizer used in the current market. Coated fertilizer was boldly conceived as early as the beginning of last century. Through efforts, it finally realized and entered the era of coated fertilizer.

Advantages of coated fertilizer:

1. It can reduce the loss of fertilizer nutrients and significantly improve the utilization rate of fertilizer;
2. Avoid excessive fertilization and soil hardening of dry crops.;
3. Prevent the accumulation of nitrate in soil, pollute the environment and even poison human and livestock due to large amount of nitrogen fertilizer;

4. It can coordinate crop nutrient supply, implement balanced fertilization and achieve high quality and high yield;
5. Reduce the times of fertilization and save labor and time;
6. It is suitable for mechanized fertilization and can greatly improve the work efficiency of large-scale fertilization.

Selection principles of coating materials

Coating material is the material basis to ensure the function of coated fertilizer. In order to ensure the expected effect of coating fertilizer, the selected coating material must meet the following requirements.

1. Adhesion. After surface treatment, the granular fertilizer contacts with the powder of the coating material in the disc granulation equipment to make the coating material adhere to the fertilizer surface evenly, and finally seal the surface with a covering agent.
2. Spraying. The coating material is melted and sprayed on the fertilizer in a disc fertilizer granulator or drum fertilizer granulator, and then treated with an appropriate treatment agent.
3. Put the fertilizer to be coated together with the coating material into the fluidized bed and fully mix to form uniform particle coated fertilizer.
The above is the material selection requirements of coated fertilizer produced by compound fertilizer equipment and the advantages of coated fertilizer. Moreover, the production of this coated fertilizer is relatively simple compared with other fertilizers, and it is also the choice of fertilizer manufacturers who have just entered this industry.

More detailed info, go to https://compostturnermachine.com/phosphatic-granule-fertilizer-production-line-in-uzbekistan/

About mechanical products, there will be various problems in operation. Organic fertilizer granulator is also a kind of machinery. Of course, I won’t say no problem.

So, under normal circumstances, what problems should we pay attention to? Today, Zhengzhou SX organic fertilizer machinery will mainly explain some problems that are easy to occur in the operation of the organic fertilizer granulator.

In the operation process of organic fertilizer granulator, if the configuration is not correct, it is easy to break the bearing. Of course, this problem usually occurs after a long time of use, because new machine bearings will never cause problems.

Yes. Everyone knows that the quality of a new machine is very important, so you usually don’t have to worry about quality. In general, both the granulator and other organic fertilizer equipment will be overloaded, because the domestic overtime is still serious.

So, can our equipment be used in this way? How to ensure the safety of equipment in long-term use?

For the newly installed fertilizer granulator, due to the initial operation, it is likely that there are still problems in most places, such as insufficient screw tightening, so it is necessary to check every time to avoid the machine has begun to wear, but you do not know.

For the equipment that has been used for a long time, the area that needs to be inspected has become the area prone to aging and deformation. As long as there is no problem with the equipment itself, there is usually no problem with long-term use.

However, no matter the granulator or other organic fertilizer equipment, our organic fertilizer equipment manufacturers do not recommend overloading, after all, it will consume the service life of the machine itself.

More details, go to https://organicfertilizermachines.com/

Zhengzhou SX heavy industry teaches you the maintenance method of compound fertilizer granulator.

Machine maintenance: Bearing crusher bearing is full load, so good lubrication bearing life has a great relationship, it directly affects the service life and availability of the machine, and requires lubricating oil must be clean, seal must be good, and main engine oil: rotary bearing; rolling bearing; gear movable bearing and sliding plane. Newly installed tires are easy to loosen and must be checked frequently. Please note that the machine components are working properly.

Check the wear degree of vulnerable parts and pay attention to replace them at any time. When placing the underframe of the movable unit, dust and other substances should be removed to prevent the machine from moving these substances to the underframe when the movable bearing fails, which may lead to serious accidents.

Bearing oil temperature if the rotating gear is in normal operation, if there is impact, please stop the inspection immediately and eliminate it.
Installation and commissioning: the equipment shall be horizontally installed in the concrete on the ground, and the bolts shall be fixed on the ground. When installing, please pay attention to the main body and vertical height.

After installation, if you are welcome to tighten the bolt and the host (such as the door), please tighten it. The switch is controlled according to the power configuration of the equipment. After inspection, no-load test, test normal production.

The maintenance of fertilizer granulator from SXFGF is a very important and frequent work. It should be operated and maintained in close cooperation with full-time duty personnel.

Flat die extrusion granulator for dry fertilizer granulation

Flat die extrusion granulator is a new technology product developed by our factory on the basis of many years of experience in the design and production of organic fertilizer processing equipment. Used for granulation of various organic fertilizers after fermentation, breaking through the traditional organic granulation process. There is no need to dry and crush the raw materials before granulation. (dry granulation technology) Cylindrical particles can be directly processed in batches to save a lot of energy.

Raw materials for dry granulation by flat die granulator

The main raw materials of flat mold organic fertilizer granulator are manure (chicken, duck, pig, cattle, sheep manure, etc.), straw (wheat, rice, corn, etc.), raw materials are crushed and fermented, and then added with other nutrients for granulation.

What to do before granulation?

Raw material fermentation before production of flat mold granulator:
Before granulation of organic fertilizer, flat mold granulator must be fermented and decomposed. After mixed with grass manure, fermentation was carried out to complete harmless treatment, fully contact with oxygen, increase temperature, deodorize and decompose, and use microorganisms to improve fertilizer nutrients. Straw and manure materials usually last about 15 days and fermentation is completed. After fermentation, the sieve is used to remove impurities.

Fertilizer granulation process

The granulation process of flat mold organic fertilizer granulator is as follows
The sieved raw materials are evenly fed into the flat mold granulator, and the cylindrical particles are extruded under the extrusion of the mold. After extrusion granulation, the organic fertilizer particles have medium hardness and neat shape. The particles enter the circular throwing machine and rotate with the inner wall of the circular throwing machine. The shape is smooth and the size is uniform, which is convenient for application. Flat mold granulator in the process of processing temperature is lower, can better maintain the nutrients in raw materials. After the particles are formed, the drying and cooling steps can be omitted, and the finishing can be continued. After drying, cooling and SIE, the finished product will be stored.

It is easy to operate and low energy consumption. The dry organic fertilizer granulation production line integrates fermentation and processing, with mature technology and high production value of commercial organic fertilizer. Organic fertilizer products not only provide comprehensive nutrition for crops, but also have long-term fertilizer efficiency, which can increase soil organic matter and promote microbial reproduction.