Tag: Fertilizer Production Machine

Machines for different types of fertilizer production

What are the differences between organic and inorganic compound fertilizer, organic fertilizer and bio organic fertilizer and fertilizer equipment to be equipped on fertilizer production line?

Organic inorganic compound fertilizer is a kind of compound fertilizer containing both organic matter and chemical fertilizer. It is a kind of fertilizer obtained by harmless and effective treatment of manure, pea and other organic matter through microbial fermentation and adding appropriate amount of organic fertilizer. Fertilizer, humic acid, amino acid, etc., pelletizing or direct mixing.

Organic fertilizer is a kind of slow effect fertilizer produced by the fermentation of animal and plant residues, feces and biological waste. The main component of organic fertilizer is organic matter. After being applied to the soil, it can continuously release various nutrients for plants to absorb. Through microbial decomposition, it can provide comprehensive nutrition for long-term fertilized crops. Organic fertilizer is the main raw material for soil improvement, which can enhance the ability of soil water and fertilizer protection, improve plant yield and quality. The main nutrients of green food production.

Granular Bio Fertilizer Production Line
Granular Bio Fertilizer Production Line

Bio organic fertilizer produced by bio fertilizer production line sx plante is a kind of compound fertilizer by adding specific functional microorganisms to organic fertilizer. The function of bio organic fertilizer is to increase soil nutrients and improve soil biological activity. Functional bacteria and organic matter can improve the soil and promote the release of soil fixed nutrients.

They are rich in organic matter, which can improve soil structure and increase soil nutrients. Both organic-inorganic compound fertilizer and organic fertilizer contain a certain amount of nitrogen, phosphorus and potassium.

Generally, bio organic fertilizers do not contain nitrogen, phosphorus and potassium.
Organic inorganic compound fertilizer: the content of organic matter in organic-inorganic compound fertilizer is not less than 20%, and the total nitrogen, phosphorus and potassium is not less than 15%.

Organic fertilizer: the content of organic matter in organic fertilizer is not less than 30%, the content of total nitrogen, phosphorus and potassium is not less than 4%, and not more than 15%.

Bio organic fertilizer: the content of organic matter in bio organic fertilizer shall not be less than 25%, and the number of effective living bacteria shall not be less than 20 million / g.
Organic fertilizer production line

Chemical fertilizer equipment:
In the process of chemical fcompound ertilizer production, different types and series of chemical fertilizer production equipment should be equipped to complete the production process. General fertilizer production equipment mainly includes fertilizer mixer, fertilizer crusher, granulator, etc. It can be used in organic fertilizer production line.

How to make chicken manure pellets at large scale?

Organic fertilizer is produced by the fertilizer production equipment with complete equipment. The raw materials can be chicken manure, cow manure, etc. various fertilizer production lines are designed according to different raw materials.

Pan Granulator
Pan Granulator

The disc pelletizing organic fertilizer production line has the advantages of low price, high cost performance and simple operation, and is especially suitable for pelletizing chicken manure organic fertilizer. Here, we will introduce the granulation technology of large-scale chicken manure pan. Organic fertilizer production line.

1. For the composting of large-scale chicken manure production line, it is usually not necessary to occupy too much space, and the walking dumper can be used for dumping and fermentation. With the gradual dehydration of materials, the cutter shaft with crushing device can effectively crush the plate formed in the fertilizer fermentation process, which not only saves the crusher, but also greatly improves the utilization rate of materials. Crushing efficiency and cost reduction fundamentally solve the problem that production capacity is affected by crushing mechanism.

Pan Fertilizer Granulation Equipment for Chicken Manure Pelleting
Pan Fertilizer Granulation Equipment for Chicken Manure Pelleting

2. The fermented materials are added into the disc granulator for granulation. The angle of the large disc chicken manure granulator adopts a full circle structure. In the production process, the appropriate amount of water is added to make the materials collide to form a disc granulator. The disc granulator has three outlets, which is convenient for intermittent production, greatly reduces the intensity and improves the labor efficiency.

Chicken Manure Pellets
Chicken Manure Pellets

3. After granulation, the moisture and strength of the material can not reach the standard and need to be dried. The rotary chicken manure dryer makes full use of the function of the board to make the material fully contact with the hot air generated. Through the hot blast stove, the material is dried and the strength is improved.

Chicken Manure Dryer
Chicken Manure Dryer

4. The dried and cooled materials are transported to the screening equipment through the belt conveyor to screen the granular organic fertilizer and fine powder organic fertilizer. The fine powder organic fertilizer can be sent to the disc granulator through the return belt for new granulation, forming a complete production cycle.
5. Finally, the qualified organic fertilizer is sent to the automatic packaging machine for packaging. The general fertilizer production process around these processes needs these fertilizer equipment to complete the complete production process.

Horse manure granular organic fertilizer production line
Horse manure granular organic fertilizer production line

The above small-scale weaving and finishing process is a complete large-scale chicken manure organic fertilizer production line process. Disc granulation organic fertilizer production line is suitable for organic fertilizer production line with an annual output of less than 10000. If you want to know more about the process of organic fertilizer equipment, please contact us. We are a professional fertilizer machinery manufacturer, and we have also designed a biological fertilizer production line to manufacture biological fertilizer Machine fertilizer.

Granulation Plant Specifications

Due to the promotion of organic fertilizer in recent years, the organic fertilizer equipment has also been well developed, and has a broad prospect in the future. Only by improving the quality of the organic fertilizer manufacturing machine can the quality of the organic fertilizer be improved. Only by adding new granulator and advanced technology can we obtain high-quality fertilizer products.

New Developed Organic Fertilizer Granulation Machine from SX
New Developed Organic Fertilizer Granulation Machine from SX

In order to improve the quality of organic fertilizer sales and improve the competitiveness of enterprises in the industry, we must start with the quality source. As a manufacturer of organic fertilizer production line, we have always been adhering to the concept of accepting challenges, constantly innovating and reforming, and serving the concept of providing assured products and meticulous services, and strive to become the leader line enterprise of organic fertilizer production.

Pan Granulator
Pan Granulator

Among the three ways of fertilizer granulation, the disc granulator is more suitable for the granulation of organic and inorganic compound fertilizer, and the effect is ideal. The disc granulator is mainly composed of disc granulator, injection system, transmission device, support, etc. Drum granulator is suitable for the granulation of organic fertilizer and NPK fertilizer in large fertilizer plants, and is widely used in various industrial fields.
Organic fertilizer granulation equipment
Maintaining organic fertilizer is also one of the measures to improve the good operation of organic fertilizer equipment. Only when the equipment quality is improved will the product quality be improved. There are also options for raw materials. Only good raw materials can produce high quality organic fertilizer. Livestock and poultry manure is not only an important raw material for organic fertilizer production, but also can participate in biogas power generation.

More types granulation equipment for fertilizer production go to https://fertilizergranulatormanufacturer.com/

Top 3 Granulators in Majority of Granulation Plants

The organic fertilizer equipment manufacturer of Zhengzhou sx Granulator Manufacturing Factory Industry Co., Ltd. briefly introduced three common types of flat film granulator, roller granulator and organic fertilizer disc granulator.

  • Flat Die Granulation Equipment 

1. Flat die granulator from sx factory can produce pellet feed, organic fertilizer and cylindrical granule. It can also be connected with polishing equipment, rolling cylindrical ball into ball at one time without returning ball, high spheroidization rate, good strength and beautiful appearance. Ideal fertilizer granulator for producing organic fertilizer and feed granules.

Flat Die Granulator from SX
Flat Die Granulator from SX

2. Using pressure wheel, the linear speed of both ends is consistent with the inner and outer rings of the template, there is no dislocation friction between the wheel and the mold, which reduces the resistance and kinetic energy loss, prolongs the service life of the mold, and reduces the production cost.

3. The pressure wheels are evenly arranged, and the operation is stable. At the same time, the pressing area is increased and the production efficiency is improved.

4. The screw center pressure adjustment structure is adopted, and the die gap changes with the die size. It is suitable for different materials to ensure the compaction effect.

5. The machine is equipped with various molds with diameter of Φ 1.5 – Φ 20 mm, which is suitable for granulation of different materials and obtains the best benefit.

  • Double Roller Granulation Equipment Technical Specifications

1. Roller extruder granulator is a new generation of granulator developed by our company. It is produced by non drying process at room temperature, and the output is 1-1.5 T / h and 1.5-3 T / h.
2. Less equipment investment, quick effect and good economic benefit. The whole set of equipment layout is compact, scientific and reasonable, advanced technology. Energy saving, no waste discharge, stable operation, reliable operation and convenient maintenance.

Double Roller Powder Granulator
Double Roller Powder Granulator

3. Wide adaptability of raw materials, suitable for granulation of compound fertilizer, medicine, chemical industry, feed and other raw materials, with high granulation rate. It can produce various concentrations and types of compound fertilizer (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.). Especially for granulating rare earth, potassium fertilizer and ammonium bicarbonate series compound fertilizer.

Disc Granulation Machine Details

1. Organic fertilizer disc granulator (also known as spherical disc) is a volume metering feeding device, which can feed materials evenly and continuously to the next process, and may bear greater warehouse pressure.
2. As a feeding equipment for fine materials, it is actually used to transport various non cohesive materials, such as pulverized coal, cement, clinker, limestone, shale, coal stone, clay, etc. Granular or small material.
3. It can be widely used in concentrator, coal mine, chemical industry, infrastructure and mechanical forging workshop for continuous and uniform quantitative feeding and batching.

Pan Granulator
Pan Granulator

4. This machine has simple layout, convenient adjustment and excellent performance. The machine is not suitable for transporting materials with high viscosity, difficult to move and good flow characteristics.
5. Disc granulator has the following advantages: high pelletizing rate, strong roundness, intuitive control, convenient maintenance, etc.
The above three granulators are helped by processing livestock manure into organic fertilizer granules. Chicken manure, pig manure and cow manure of breeding plants can be cleaned and transported at any time. Fresh manure is processed into organic fertilizer by a series of equipment, such as solid-liquid separator and rotary machine, semi wet material crusher, organic fertilizer mixer, dryer, drum screening machine and so on, so as to increase farmers’ income and solve the employment problem of rich labor force.