New Ways to Make Fertilizer Granuels in 2022

Granules are an important part of organic fertilizer equipment. If organic fertilizer is made into particles, there must be organic fertilizer granulators. At present, there are several types of organic fertilizers on the market, including disc particlers, flat membrane granulators and roller extruders.

The granules are mainly performed by mixing granules, squeezing granules and spray drying.

The role of organic fertilizer equipmnent is to make organic fertilizer. Organic fertilizer granulator uses pressure to condense the solid material, and then squeeze out the material through two reverse rotating rotations, and the roller is driven by an eccentric sleeve or a hydraulic system.

When the solid material is squeezed, the air between the powder particles should be removed first to re -arrange the particles to eliminate the gap between the materials.

Organic fertilizers have several advantages after making organic manureinto fertilizer, which can make the land easier to digest, so that organic fertilizer can be quickly combined with the land. Transport, so we can put it directly into the bag to transport. The fourth warehouse is convenient for us to store it in the warehouse after air -drying, without worrying about the deterioration or rotten of organic fertilizers.

More different info on organic fertilizer machines, welcome go to https://www.fertilizerplantcost.com/

Potassium dihydrogen phosphate

1. Promote the absorption of nitrogen and phosphorus. Potassium dihydrogen phosphate can promote the absorption of nitrogen and phosphorus by crops and improve citrus yield and grain weight. At the same time, it also plays a special role in the special physiological period of crops.

2. Promote photosynthesis. Potassium is used to enhance the photosynthesis of crops and accelerate the generation and transformation of nutrients.

3. Improve toughness. Such as drought resistance, drought resistance, waterlogging resistance, frost resistance, damage resistance, bacterial infection, etc.

4. Improve fruit quality. It can strengthen the fruit during the fruit expansion period, promote the fruit expansion and fruit quality, increase the color and improve the taste.

5. Regulate citrus growth. It can promote flower bud differentiation, increase the number of flowers, increase flower buds, strengthen flowers and protect fruits, and promote root growth and development.

6. Irreplaceable benefits of high-quality potassium dihydrogen phosphate (select high-purity and qualified potassium dihydrogen phosphate):

1. No chlorine, low impurity content, low salt index, good water solubility, safe and non-toxic.
2. It is rich in phosphorus and potassium, and the comprehensive content of phosphorus and potassium is the highest among all fertilizer products.
3. PH value is equal to weak acid, which can be used in combination with most pesticides and fertilizers to increase efficiency.
4. The absorption speed is fast. It can be directly absorbed by crops after 30 minutes, and the effect is fast and obvious.
5. Various uses, such as spraying, sprinkler root irrigation, transplanting, seed dressing, cherry, etc.

Daily troubleshooting rules for organic composting equipment

Organic composting equipment is simple and practical, and the generated fertilizer can be quickly absorbed by crops. In order to make better use of the dumper in the process of organic fertilizer manufacturing, the maintenance of chemical fertilizer equipment is very important.

1. The bearing in organic fertilizer equipment bears all the load of the machine, so good lubrication is closely related to the service life of the bearing.
2. Lubricating oil directly affects the service life and operation rate of organic fertilizer equipment. Therefore, the injected lubricating oil must be clean and well sealed. The main oil filling parts of the machine are rotating shaft roller bearing, gear movable bearing and sliding surface.

3. Newly installed tires are easy to loosen and should be checked frequently.
4. Pay attention to the normal operation of all parts of the upender.

5. Pay attention to check the wear degree of the easily worn parts of the lathe, and replace the worn parts at any time.
6. Dust and other sundries shall be removed from the underframe plane of the movable device of the upender to avoid serious accidents caused by the movable bearing unable to move on the underframe when the machine encounters immovable materials. Broken.

7. When the lathe rotates the gear, if there is an impact sound, stop immediately for inspection and eliminate it.

Organic composting equipment

In the manufacture of NPK fertilizer and organic fertilizer, it is necessary to make a detailed description and solutions to the wear of machine parts and the common faults in the operation manual. On the other hand, routine maintenance is more important. Compliance routine maintenance can effectively reduce failures and prolong service life.

Dry and wet granulation technology for chemical fertilizer production

As a fertilizer granulator manufacturer, customers generally don’t know what kind of granulator they need when consulting us. The difference of fertilizer granulator is to select the appropriate granulation method according to the application requirements of materials. Zhengzhou Shengshi Machinery Co., Ltd. is here to introduce the method of fertilizer granulation and provide basis for customers to purchase fertilizer production equipment.

Fertilizer granulation equipment is just a general term. According to the fertilizer manufacturing process, it is mainly divided into wet method and dry method:

1. Wet granulation equipment: the main target material moisture content is more than 20%. There are many kinds of equipment and processing methods for wet granulation. For example: disc granulator, drum granulator, organic fertilizer granulator. This granulation method has continued. Through the application environment and processing requirements of different materials, the equipment has made great progress in continuous improvement.

For example, the particle size of organic fertilizer granulator is mostly between 1mm-6mm. Compared with wet granulation, dry granulation has the advantages of low energy consumption, environmental protection, no drying, no water and adhesive, and will not change the properties of materials; This is also the advantage of dry granulation different from wet granulation. Wet granulation equipment is more suitable for large-scale production of industrialized nitrogen, phosphorus and potassium fertilizer production line.

2. Dry granulation equipment: mainly refers to products with low moisture content. Generally, the water content below 10% is the zero boundary value. (very few materials can reach 16%, for example, some materials only contain crystal water). The particles produced by dry granulation are mostly irregular particles (such as common granular potassium fertilizer). The particle shape is generally similar to the shape of small gravel.

With the current industrial promotion and environmental protection requirements becoming more and more strict, many chemical and building materials powders need to form particles. Double roll extrusion granulator and flat molding granulator are commonly used in industry and agriculture.

More different types of granulators, go to https://fertilizergranulatormanufacturer.com/

Tips to choose a cost effective compost turner

The dumper is an important machine in the production of biological fertilizer project. Then, in the face of various compost fermentation soil dumpers, how to choose a suitable soil dumper, we summarize the following contents for purchase reference.

1. Performance: when we buy the dumper, we should first look at its performance and whether its performance is stable and safe. No matter what equipment you operate, you must first ensure safety. The performance of an equipment depends on the quality of the equipment. It can be used for a long time, which will greatly affect its service life.

2. Processing capacity: in order to determine the throughput required by the dumper, the amount of compost that can be turned every week during peak hours must be determined. The throughput of a particular lathe is determined by the speed of its working stroke. It can handle the size of inventory. Powerful machines usually have higher throughput because they handle larger inventory.

3. Site capacity: the treatment range is wider, especially for a given large number of compost piles, higher stacking materials. Self driving lathes require less access space than Trailer models.

4. Materials: the materials used by good manufacturers have good fiber content and light yeast viscosity. It can be used for composting and fermentation. It has strong crushing and mixing functions. Therefore, the pretreatment process of raw material mixing and crushing can be omitted, and the fermentation rate and progress of raw materials in the production process can be reduced. To make the material more uniform, loosen the.

For colloidal sludge with viscous function such as sewage treatment plant and filtered sludge, soft pile transfer point composting fermentation composter should be selected. Therefore, it allows faster dehydration, thereby shortening the fermentation time.

5. Cost: due to the size, speed, strength and characteristics of the machine. Consider procurement costs related to throughput and capacity. The greater the cost performance of large dumpers, the greater the amount of compost.

More different types of compost turners, go to https://compostturnermachine.com/

Why compound fertilizer production is more valuable?

As one of the mainstream equipment of NPK fertilizer production line, compound fertilizer equipment must have its advantages. Because the compound fertilizer equipment can produce a variety of fertilizers, especially the coated fertilizer used in the current market. Coated fertilizer was boldly conceived as early as the beginning of last century. Through efforts, it finally realized and entered the era of coated fertilizer.

Advantages of coated fertilizer:

1. It can reduce the loss of fertilizer nutrients and significantly improve the utilization rate of fertilizer;
2. Avoid excessive fertilization and soil hardening of dry crops.;
3. Prevent the accumulation of nitrate in soil, pollute the environment and even poison human and livestock due to large amount of nitrogen fertilizer;

4. It can coordinate crop nutrient supply, implement balanced fertilization and achieve high quality and high yield;
5. Reduce the times of fertilization and save labor and time;
6. It is suitable for mechanized fertilization and can greatly improve the work efficiency of large-scale fertilization.

Selection principles of coating materials

Coating material is the material basis to ensure the function of coated fertilizer. In order to ensure the expected effect of coating fertilizer, the selected coating material must meet the following requirements.

1. Adhesion. After surface treatment, the granular fertilizer contacts with the powder of the coating material in the disc granulation equipment to make the coating material adhere to the fertilizer surface evenly, and finally seal the surface with a covering agent.
2. Spraying. The coating material is melted and sprayed on the fertilizer in a disc fertilizer granulator or drum fertilizer granulator, and then treated with an appropriate treatment agent.
3. Put the fertilizer to be coated together with the coating material into the fluidized bed and fully mix to form uniform particle coated fertilizer.
The above is the material selection requirements of coated fertilizer produced by compound fertilizer equipment and the advantages of coated fertilizer. Moreover, the production of this coated fertilizer is relatively simple compared with other fertilizers, and it is also the choice of fertilizer manufacturers who have just entered this industry.

More detailed info, go to https://compostturnermachine.com/phosphatic-granule-fertilizer-production-line-in-uzbekistan/

Compost Turner for Pollution Treatment by Poultry Farm Manure

With the rapid development of intensive and large-scale breeding of livestock and poultry in China, the pollution of feces discharged from farms to the surrounding environment is becoming more and more serious. A large number of livestock manure is not used as resources, which has become one of the main causes of non-point source pollution in agricultural production.

In the face of the demand of a large amount of livestock manure and biological fertilizer projects, they are composted, harmless treated, and then reused to make high-quality biological organic fertilizer. The pollution of feces to the environment can promote the development of green agriculture.

Compost fermentation is an important part of livestock manure organic fertilizer production line. Turning over is an important measure to improve composting efficiency and quality. In the process of organic composting, the composting of modern industrialized livestock and poultry manure consumes a lot of human, material and financial resources. Developing corresponding production equipment can save time and effort. With the development of livestock manure composting technology, a number of special machinery for livestock manure turning and composting have been developed in the market.

The tipping machine includes walking fermentation tank, walking track, power intelligent control device, tipping bucket tipping section and tipping device (also known as moving car, which is mainly used in the case of multiple tanks). The working part of the dump pile adopts advanced electric drive, which can be lifted or not. The lifting type is mainly used when the tank width is no more than 5m and the dump depth is no more than 1.3m. It is suitable for the fermentation of livestock manure, sludge garbage, sugar filter mud, tank residue cake, straw sawdust and other organic wastes.

It is widely used in organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, gardening, etc. Fermentation and dehydration operations on farms and mushroom plantations. It has the characteristics of simple operation, short fermentation cycle, sufficient fermentation and low pollution. The use of limited land area makes the large-scale harmless treatment of organic waste a reality.

More detailed info on poultry manure composting, go to https://compostmachinery.com/poultry-manure-composting/

Fertilizer FAQ

Q: what is soil testing and formulated fertilization?
A: Soil testing: testing soil nutrient content;
Formula: put forward scientific fertilization measures (ratio, dosage, period and method) according to crop fertilization law, soil fertility and fertilizer utilization rate
Q: can rice use nitrate nitrogen? No.
A: nitric oxide is easy to leach.
Q: what are physiological acid fertilizers?
A: Ammonium sulfate, ammonium chloride, etc. should be used in northern alkaline soil.
Q: Characteristics of granulating production line:
A: 1. The design of spiral section of mixing section is reasonable and unique, the mixing is uniform, and the feeding and discharging is fast
2. Computer automatic batching / mixing / packaging in one, using the cage feeding mode, small area, less labor, less investment.
3. The whole equipment is made of stainless steel, corrosion resistance, long service life.
4. The following are pictures of applicable granulation production line:

Q: what is chemical acid fertilizer?
A: Superphosphate is suitable for alkaline soil in North China.

Q: what is chemical alkaline fertilizer?
A: Phosphorus magnesium fertilizer, ash.
First of all, they can not be mixed with farmyard manure, ammonium nitrogen fertilizer and straw ash as mulching fertilizer.

Q: can urea be watered immediately?
A: No, urea is easily lost.
Do not water immediately after fertilization, it can be converted into ammonium bicarbonate in 2-3 days in summer, and the effect of re watering is better.

Q: can ammonium bicarbonate be applied to the soil surface?
A: No, it should be covered with soil. Due to the application of ammonium bicarbonate on the soil surface, most of the nutrients will volatilize into the air, and the utilization rate is very low. More details, go to https://organicfertilizerplants.com/

Q: how to improve the utilization rate of phosphate fertilizer?
-A: 1. Mixed organic fertilizer.
2. Concentrated application as base fertilizer.
3. Priority should be given to winter crops and legumes;
4. Combined application of nitrogen, phosphorus and potassium.
5. Sandy soil and dry land are preferred;
6. After effect of rational utilization of phosphate fertilizer.

Q: can urea be absorbed by crop roots?
A: after urea is converted into ammonium nitrogen, it can be absorbed by crops.

Q: why is the application of potassium sulfate compound fertilizer easy to cause soil hardening?
A: the main reason is the formation of CaSO4 (gypsum).

How to make organic fertilizer granules more effcient?

About mechanical products, there will be various problems in operation. Organic fertilizer granulator is also a kind of machinery. Of course, I won’t say no problem.

So, under normal circumstances, what problems should we pay attention to? Today, Zhengzhou SX organic fertilizer machinery will mainly explain some problems that are easy to occur in the operation of the organic fertilizer granulator.

In the operation process of organic fertilizer granulator, if the configuration is not correct, it is easy to break the bearing. Of course, this problem usually occurs after a long time of use, because new machine bearings will never cause problems.

Yes. Everyone knows that the quality of a new machine is very important, so you usually don’t have to worry about quality. In general, both the granulator and other organic fertilizer equipment will be overloaded, because the domestic overtime is still serious.

So, can our equipment be used in this way? How to ensure the safety of equipment in long-term use?

For the newly installed fertilizer granulator, due to the initial operation, it is likely that there are still problems in most places, such as insufficient screw tightening, so it is necessary to check every time to avoid the machine has begun to wear, but you do not know.

For the equipment that has been used for a long time, the area that needs to be inspected has become the area prone to aging and deformation. As long as there is no problem with the equipment itself, there is usually no problem with long-term use.

However, no matter the granulator or other organic fertilizer equipment, our organic fertilizer equipment manufacturers do not recommend overloading, after all, it will consume the service life of the machine itself.

More details, go to https://organicfertilizermachines.com/

How to make compost by windrow composting?

Small mower is the main machine of bio organic fertilizer production line. It is designed to walk on four wheels, which can be operated by one person, and can be forward, backward and turn.

In the process of driving, the whole vehicle will be stacked on the strip fertilizer applicator before riding. Hang the rotary knife under the machine to mix, fluff and compost the raw materials of the fertilizer machine. After passing through the vehicle, a new strip stacking will be formed, which can be carried out in the open space or workshop shed.

The main technical breakthrough of composting machine lies in the integration of material crushing function in the later stage of fermentation. With the gradual dehydration of the material, a knife with a crushing device can be installed to effectively crush the plate formed in the fertilizer fermentation process.

The small stacker not only saves the crushing work before the fermentation material treatment, but also greatly improves the crushing efficiency, reduces the production cost of organic fertilizer, and fundamentally solves the limitations of the grinder.