Mixer’s role in compost production line

In the process of organic compost production, different equipment of organic compost production line must be selected according to the production situation of customers.

Today, let’s look at the advantages of horizontal and double axel mixers in organic compost mixers:

The double axis mixer uses the synchronous rotation of two symmetrical spiral shafts to add dry water and other powder materials while stirring, so that the dry powder can be humidified evenly to prevent the wet materials from releasing dry ash and water seepage. , convenient for loading and transportation of humidified ash or transfer of humidified ash to other conveying equipment. Horizontal mixer can get enough raw material mixing, thus improving the uniformity of mixing, and suitable for the mixing of compost raw materials.

The double axel mixer is mainly composed of shell, screw shaft assembly, driving device, pipeline, cover, chain cover, etc. The shell is mainly composed of plates and steel profiles, welded and formed in the manufacturing plant and assembled with other components. The shell is tightly sealed and free from the rise and leakage of fly ash.

Depending on the feasibility, the horizontal mixer is not affected by the size and density. It has a good effect on viscous substances. The stable mixing process reduces the damage to the fragile materials, and the structure of the flying knife also plays a role in crushing. The horizontal structure reduces the height of the fuselage and is easy to install. The forward and reverse screws are mounted on the same flat shaft to form a low power and high efficiency mixing environment.
Biaxial mixer

In NPK compost production line, the series of compost machines can use simple composting machine to ferment raw materials, which will be equipped with fermentation composting machine. Then, compost crusher, compost mixer and compost crusher will be equipped to deal with the raw materials. We can use chain crusher and horizontal mixer to deal with organic raw materials. Next, in the production of organic compost granulator, in the compost manufacturing process must be equipped with compost granulator.

Machines for different types of fertilizer production

What are the differences between organic and inorganic compound fertilizer, organic fertilizer and bio organic fertilizer and fertilizer equipment to be equipped on fertilizer production line?

Organic inorganic compound fertilizer is a kind of compound fertilizer containing both organic matter and chemical fertilizer. It is a kind of fertilizer obtained by harmless and effective treatment of manure, pea and other organic matter through microbial fermentation and adding appropriate amount of organic fertilizer. Fertilizer, humic acid, amino acid, etc., pelletizing or direct mixing.

Organic fertilizer is a kind of slow effect fertilizer produced by the fermentation of animal and plant residues, feces and biological waste. The main component of organic fertilizer is organic matter. After being applied to the soil, it can continuously release various nutrients for plants to absorb. Through microbial decomposition, it can provide comprehensive nutrition for long-term fertilized crops. Organic fertilizer is the main raw material for soil improvement, which can enhance the ability of soil water and fertilizer protection, improve plant yield and quality. The main nutrients of green food production.

Bio organic fertilizer produced by bio fertilizer production line sx plante is a kind of compound fertilizer by adding specific functional microorganisms to organic fertilizer. The function of bio organic fertilizer is to increase soil nutrients and improve soil biological activity. Functional bacteria and organic matter can improve the soil and promote the release of soil fixed nutrients.

They are rich in organic matter, which can improve soil structure and increase soil nutrients. Both organic-inorganic compound fertilizer and organic fertilizer contain a certain amount of nitrogen, phosphorus and potassium.

Generally, bio organic fertilizers do not contain nitrogen, phosphorus and potassium.
Organic inorganic compound fertilizer: the content of organic matter in organic-inorganic compound fertilizer is not less than 20%, and the total nitrogen, phosphorus and potassium is not less than 15%.

Organic fertilizer: the content of organic matter in organic fertilizer is not less than 30%, the content of total nitrogen, phosphorus and potassium is not less than 4%, and not more than 15%.

Bio organic fertilizer: the content of organic matter in bio organic fertilizer shall not be less than 25%, and the number of effective living bacteria shall not be less than 20 million / g.
Organic fertilizer production line

Chemical fertilizer equipment:
In the process of chemical fcompound ertilizer production, different types and series of chemical fertilizer production equipment should be equipped to complete the production process. General fertilizer production equipment mainly includes fertilizer mixer, fertilizer crusher, granulator, etc. It can be used in organic fertilizer production line.

Compound Fertilizer Granulation Equipment Maintenance Tips

Zhengzhou SX heavy industry teaches you the maintenance method of compound fertilizer granulator.

Machine maintenance: Bearing crusher bearing is full load, so good lubrication bearing life has a great relationship, it directly affects the service life and availability of the machine, and requires lubricating oil must be clean, seal must be good, and main engine oil: rotary bearing; rolling bearing; gear movable bearing and sliding plane. Newly installed tires are easy to loosen and must be checked frequently. Please note that the machine components are working properly.

Check the wear degree of vulnerable parts and pay attention to replace them at any time. When placing the underframe of the movable unit, dust and other substances should be removed to prevent the machine from moving these substances to the underframe when the movable bearing fails, which may lead to serious accidents.

Bearing oil temperature if the rotating gear is in normal operation, if there is impact, please stop the inspection immediately and eliminate it.
Installation and commissioning: the equipment shall be horizontally installed in the concrete on the ground, and the bolts shall be fixed on the ground. When installing, please pay attention to the main body and vertical height.

After installation, if you are welcome to tighten the bolt and the host (such as the door), please tighten it. The switch is controlled according to the power configuration of the equipment. After inspection, no-load test, test normal production.

The maintenance of fertilizer granulator from SXFGF is a very important and frequent work. It should be operated and maintained in close cooperation with full-time duty personnel.

Recommended machines used in commercial fertilizer production

There are several factors affecting the product quality and efficiency of commercial organic fertilizer production, equipment being the really important one. Therefore, manufacturers must pick the most suitable fertilizer machines. In this article, we’ll glance at the various processes involved in commercial organic fertilizer production, together with the organic fertilizer machines sx that happen to be much suitable for application.

There are actually mainly two processes involved with commercial organic fertilizer production. The initial one is safe organic waste treatment procedure, which can be using compost-making materials through fermentation and decomposition. The key raw materials needed here include fermentation organic industrial waste, food, paper filter mud, crop stalks, candy pomace, garbage, municipal sewage sludge, animal manure, etc. The heat generated with the thermophilic bacteria kills all pathogenic microorganisms, eggs, worms, protozoa, bacteria, and viruses which may inhabit wastes.

The other portion of the process may be the granulation of composting material. The main benefits associated with organic granulation will be to ensure organic fertilizer production that has stable nutrient content, great commercial properties, and fertilizer efficiency available for purchase, transportation, and additional storage.

Organic Materials Fermentation and Decomposition

This process typically utilizes aerobic fermentation since the working principle of compact treatment during commercial industrial manufacturing of organic fertilizer. Generally, this process contains material pre-treatment, solid-liquid separation, fermentation, decomposition, and turning. Studies have revealed how the working principle from the fermentation process entails the microbial decomposition of available organic matter.

The main fermentation parameters here are the (C: N) ratio, humidity, temperature, and gas. Therefore, the basic technology in the regulation is always to allow the right environment to the involved aerobic microorganisms. Heap mild pH value rising results in nitrogen volatilization losses during the retting process. So, lowering nitrogen loss and avoiding excessive organic matter decomposition of your respective organic fertilizer are definitely the essentials to further improve the caliber of the organic fertilizer. All of those problems may be solved by adjusting the (C: N) ratio, pH, moisture, temperature, governing the fermentation time, and improving material pre-treatment.

Fermented Organic Material Granulation

The characteristics of fermented organic materials include granulating difficulty, poor adhesion, and coarse texture. Fermented organic material granulation has become a crucial component of organic fertilizer production for a while now. It could be in disc granulation organic fertilizer production line and extrusion granulator organic production line. So, what are the machines used?

– Extrusion granulation

When composting material with the correct quantity of inorganic fertilizer, you can use a flat die extrusion granulator for extrusion. The production has strict demands of materials selection, and also pre-treatment. Additionally, it requires to alter to the most appropriate water content. As well, it needs good adhesion and fine texture. It features an easy process, no drying needed, coarse columnar grains, high product water content, and uniform particle size. Nevertheless, it provides collapsibility within the transportation and storage process, as well as low production capacity.

– Disc granulation

A disc fertilizer granulation technology can granulate almost all organic materials. Once the material dries and gets finely pulverized by using a sufficient level of fertilizer, materials are brought to a disc granulator machine.

– New type granulation

It requires the use of the latest type of organic fertilizer granulator, which can be a professional fertilizer granulator machine. The machine could be beneficial in all kinds of organic matters. No drying and crushing are needed in organic fertilizer production.

Technology for aerobic Fermentation

Compost Tank aerobic fermentation process is mainly used to produce bio fertilizer granulator, which is used in bio fertilizer production line. In the fertilizer manufacturing process, it is equipped with fertilizer equipment to complete the biological fertilizer manufacturing process.

In the biological fertilizer production line, the tank aerobic fermentation process is a method to complete the biological fertilizer production process. The production process mainly includes raw material processing, adding bacteria, and then using horizontal mixer to mix it with other raw materials.

Add bacteria twice and mix them. If the fertilizer is made into a granulator, the fertilizer granulator is used to make a bio organic fertilizer granulator. In the fertilizer manufacturing process with aerobatic composting machine, it is equipped with dryer and fertilizer cooler to dry and cool fertilizer granulator.

In the biological fertilizer production line, not only these fertilizer equipment are equipped to complete the production process, but also other series of fertilizer equipment for compost making are equipped to complete the production process, such as fertilizer packaging machine to complete the final fertilizer production process.

Biological fertilizer production line is mainly used for the production of biological organic fertilizer granulator. In addition to the biological fertilizer production line to be designed, these fertilizer equipment are also used in the production process of NPK fertilizer to produce NPK fertilizer granulator.

Why compost manure before application?

What are the disadvantages of direct processing of immature agricultural products into farmland or simple drying in organic fertilizer production line? Although animal manure is a good organic fertilizer, there are many disadvantages of chemical fertilizer if immature animal manure is directly used in farmland or simply used as organic fertilizer for drying.

1. Infection of diseases and insect pests: the direct application of immature organic matter will lead to the spread of diseases and insect pests, crop diseases, and also affect the health of consumers of agricultural products.

2. In the process of chemical fertilizer production, if the raw materials are composted without organic fertilizer, they will be fermented and the seedlings will be burned: after fertilizing the unfermented raw fertilizer, the raw fertilizer will start to ferment under the condition of water and other fermentation conditions, and the heat generated by fermentation will affect the growth of agricultural crops.

3. Soil anoxia: organic matter will consume oxygen in the soil during differentiation, which will limit the growth of crops. Therefore, compost can only be used after harmless treatment.

4. Low fertilizer utilization rate: most of the unfermented and rotten organic fertilizers in the organic fertilizer production line or biological fertilizer production line are in the organic state or slow action state, which can not be directly absorbed and utilized by crops, but can only be absorbed and used after being differentiated and transformed by crops.

No need to use and transport directly, large volume and moisture content. Therefore, compost can only be used after harmless decomposition and treatment. More detailed info, welcome go to https://fertilizerplantequiment.com/

How to make chicken manure pellets at large scale?

Organic fertilizer is produced by the fertilizer production equipment with complete equipment. The raw materials can be chicken manure, cow manure, etc. various fertilizer production lines are designed according to different raw materials.

The disc pelletizing organic fertilizer production line has the advantages of low price, high cost performance and simple operation, and is especially suitable for pelletizing chicken manure organic fertilizer. Here, we will introduce the granulation technology of large-scale chicken manure pan. Organic fertilizer production line.

1. For the composting of large-scale chicken manure production line, it is usually not necessary to occupy too much space, and the walking dumper can be used for dumping and fermentation. With the gradual dehydration of materials, the cutter shaft with crushing device can effectively crush the plate formed in the fertilizer fermentation process, which not only saves the crusher, but also greatly improves the utilization rate of materials. Crushing efficiency and cost reduction fundamentally solve the problem that production capacity is affected by crushing mechanism.

2. The fermented materials are added into the disc granulator for granulation. The angle of the large disc chicken manure granulator adopts a full circle structure. In the production process, the appropriate amount of water is added to make the materials collide to form a disc granulator. The disc granulator has three outlets, which is convenient for intermittent production, greatly reduces the intensity and improves the labor efficiency.

3. After granulation, the moisture and strength of the material can not reach the standard and need to be dried. The rotary chicken manure dryer makes full use of the function of the board to make the material fully contact with the hot air generated. Through the hot blast stove, the material is dried and the strength is improved.

4. The dried and cooled materials are transported to the screening equipment through the belt conveyor to screen the granular organic fertilizer and fine powder organic fertilizer. The fine powder organic fertilizer can be sent to the disc granulator through the return belt for new granulation, forming a complete production cycle.
5. Finally, the qualified organic fertilizer is sent to the automatic packaging machine for packaging. The general fertilizer production process around these processes needs these fertilizer equipment to complete the complete production process.

The above small-scale weaving and finishing process is a complete large-scale chicken manure organic fertilizer production line process. Disc granulation organic fertilizer production line is suitable for organic fertilizer production line with an annual output of less than 10000. If you want to know more about the process of organic fertilizer equipment, please contact us. We are a professional fertilizer machinery manufacturer, and we have also designed a biological fertilizer production line to manufacture biological fertilizer Machine fertilizer.

Give Me 10 Minutes, I’ll Give You The Truth About Bio Fertilizer Production Technology

Organic fertilizer production and bio fertilizer production technology
The production line of organic fertilizer granulating machine and bio fertilizer is designed for the production of bio fertilizer granulating machine. The low price of organic fertilizer and bio organic fertilizer is due to their wide variety of raw materials.

How to use fertilizer manufacturing technology to produce bio fertilizer granulating machine in the complete bio fertilizer production line?
In the process of fertilizer production, different types of fertilizer equipment are equipped to complete the production process. The details are as follows:

Step 1: fermentation

a。 Add fermentation bacteria: 60% of livestock manure, 20% of food bacterial residue, 10% of materials with low water content such as straw (reduce water content to 40%, which is the most suitable water for fermentation), and 1% of bacterial fermenter.

The purpose of adding fungicide is to increase the temperature rising speed and control the fermentation temperature at 65 ℃ ~ 70 ℃. The peculiar smell and bactericidal effect in the fermentation process were eliminated, and the fermentation speed was accelerated, so that the fermentation time was shortened to about 15-20 days;

During fermentation, it should be noted that throwing should be carried out every 2-3 days. If the workload is too large, fermentation throwing machine can be used. The aim is to increase oxygen content, compost needs to be turned over continuously; at the same time, it can make the combination of fermentation bacteria and materials more uniform, increase maturity, and accelerate fermentation maturity.

Production of bio fertilizer

b。 Mashed potatoes after fermentation and ripening:
Because some stem rods are too large to fertilize, it is necessary to crush these materials by semi wet material crusher to prepare the next granulation (the smaller the crushed material, the easier it is to produce grains). The materials of crushing and mixing are powder, which is not conducive to mechanical fertilization.

Step 2: Granulation

If it’s an organic fertilizer manufacturer, it needs to be pelletized and sold. The price of granular organic fertilizer produced in the organic fertilizer production line is much higher than that of the ordinary fermented agricultural fertilizer. That’s why organic fertilizer is a few dollars less expensive and the profit is even more substantial.

a。 Mixing: in the production line of bio fertilizer, add proper amount of urea (and NPK) into the crushed products after fermentation, and stir evenly with horizontal mixer. The state of organic fertilizer has a significant regulatory effect because of the content of NPK.

Although the nutrients of fermented organic fertilizer are rich, NPK content still does not meet the national organic fertilizer content standard. It is necessary to add NPK to the granulation process, smash it into uniform particle size and turn them into powder, which is beneficial to granulation and fertilization.

Granulation: different granulation methods are selected according to water content and production capacity. When the output is large and the water content is high (low cost), the material is dried and cooled evenly by disc granulator to form stirring. Disc granulator is a kind of equipment used in organic fertilizer production line to produce organic fertilizer.

When the production is small and the water content is low (high cost), the mixing granulator no longer needs drying and cooling, and the granulation rate is relatively high, which can reach more than 90%, and the hardness is good and it is not easy to disperse.

c。 Screening: introduce granular materials into the sieve separator, screen and put 3mm materials directly into the packaging link. They can be sold as commodities: Materials less than 3mm that do not meet the standards shall continue until the diameter reaches the standard; return particles larger than 3mm to grinding stage and then make grains.

Compared with traditional composting, organic fertilizer has more development and mature process, and deodorant is added. Therefore, in the process of bio fertilizer production, there is no peculiar smell, and the mature organic fertilizer will not produce secondary maturity in sowing.

At the same time, because of the rich nutrients, the soil structure can be improved and soil hardening avoided; in the seedling combustion; meanwhile, due to the rich nutrient elements, the soil structure can be improved and bacteria can be added to the fermentation process. In the process of decomposition, the nutrients which are not easily decomposed in soil are transformed into the form which is beneficial to plant absorption and improve soil quality.

Granulation Plant Specifications

Due to the promotion of organic fertilizer in recent years, the organic fertilizer equipment has also been well developed, and has a broad prospect in the future. Only by improving the quality of the organic fertilizer manufacturing machine can the quality of the organic fertilizer be improved. Only by adding new granulator and advanced technology can we obtain high-quality fertilizer products.

In order to improve the quality of organic fertilizer sales and improve the competitiveness of enterprises in the industry, we must start with the quality source. As a manufacturer of organic fertilizer production line, we have always been adhering to the concept of accepting challenges, constantly innovating and reforming, and serving the concept of providing assured products and meticulous services, and strive to become the leader line enterprise of organic fertilizer production.

Among the three ways of fertilizer granulation, the disc granulator is more suitable for the granulation of organic and inorganic compound fertilizer, and the effect is ideal. The disc granulator is mainly composed of disc granulator, injection system, transmission device, support, etc. Drum granulator is suitable for the granulation of organic fertilizer and NPK fertilizer in large fertilizer plants, and is widely used in various industrial fields.
Organic fertilizer granulation equipment
Maintaining organic fertilizer is also one of the measures to improve the good operation of organic fertilizer equipment. Only when the equipment quality is improved will the product quality be improved. There are also options for raw materials. Only good raw materials can produce high quality organic fertilizer. Livestock and poultry manure is not only an important raw material for organic fertilizer production, but also can participate in biogas power generation.

More types granulation equipment for fertilizer production go to https://fertilizergranulatormanufacturer.com/

Top 3 Granulators in Majority of Granulation Plants

The organic fertilizer equipment manufacturer of Zhengzhou sx Granulator Manufacturing Factory Industry Co., Ltd. briefly introduced three common types of flat film granulator, roller granulator and organic fertilizer disc granulator.

• Flat Die Granulation Equipment 

1. Flat die granulator from sx factory can produce pellet feed, organic fertilizer and cylindrical granule. It can also be connected with polishing equipment, rolling cylindrical ball into ball at one time without returning ball, high spheroidization rate, good strength and beautiful appearance. Ideal fertilizer granulator for producing organic fertilizer and feed granules.

2. Using pressure wheel, the linear speed of both ends is consistent with the inner and outer rings of the template, there is no dislocation friction between the wheel and the mold, which reduces the resistance and kinetic energy loss, prolongs the service life of the mold, and reduces the production cost.

3. The pressure wheels are evenly arranged, and the operation is stable. At the same time, the pressing area is increased and the production efficiency is improved.

4. The screw center pressure adjustment structure is adopted, and the die gap changes with the die size. It is suitable for different materials to ensure the compaction effect.

5. The machine is equipped with various molds with diameter of Φ 1.5 – Φ 20 mm, which is suitable for granulation of different materials and obtains the best benefit.

• Double Roller Granulation Equipment Technical Specifications

1. Roller extruder granulator is a new generation of granulator developed by our company. It is produced by non drying process at room temperature, and the output is 1-1.5 T / h and 1.5-3 T / h.
2. Less equipment investment, quick effect and good economic benefit. The whole set of equipment layout is compact, scientific and reasonable, advanced technology. Energy saving, no waste discharge, stable operation, reliable operation and convenient maintenance.

3. Wide adaptability of raw materials, suitable for granulation of compound fertilizer, medicine, chemical industry, feed and other raw materials, with high granulation rate. It can produce various concentrations and types of compound fertilizer (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.). Especially for granulating rare earth, potassium fertilizer and ammonium bicarbonate series compound fertilizer.

Disc Granulation Machine Details

1. Organic fertilizer disc granulator (also known as spherical disc) is a volume metering feeding device, which can feed materials evenly and continuously to the next process, and may bear greater warehouse pressure.
2. As a feeding equipment for fine materials, it is actually used to transport various non cohesive materials, such as pulverized coal, cement, clinker, limestone, shale, coal stone, clay, etc. Granular or small material.
3. It can be widely used in concentrator, coal mine, chemical industry, infrastructure and mechanical forging workshop for continuous and uniform quantitative feeding and batching.

4. This machine has simple layout, convenient adjustment and excellent performance. The machine is not suitable for transporting materials with high viscosity, difficult to move and good flow characteristics.
5. Disc granulator has the following advantages: high pelletizing rate, strong roundness, intuitive control, convenient maintenance, etc.
The above three granulators are helped by processing livestock manure into organic fertilizer granules. Chicken manure, pig manure and cow manure of breeding plants can be cleaned and transported at any time. Fresh manure is processed into organic fertilizer by a series of equipment, such as solid-liquid separator and rotary machine, semi wet material crusher, organic fertilizer mixer, dryer, drum screening machine and so on, so as to increase farmers’ income and solve the employment problem of rich labor force.